坐(zuo)標鏜床的(de)(de)(de)(de)(de)定(ding)(ding)位(wei)精(jing)度需求是比較高的(de)(de)(de)(de)(de),所以沈陽(yang)車床進(jin)口要檢(jian)(jian)查作業(ye)臺或(huo)主(zhu)軸(zhou)箱在移動坐(zuo)標定(ding)(ding)位(wei)后的(de)(de)(de)(de)(de)定(ding)(ding)位(wei)差(cha)(cha)(cha)錯(cuo)。國產各式(shi)坐(zuo)標鏜床的(de)(de)(de)(de)(de)定(ding)(ding)位(wei)體系(xi)有光(guang)學(xue)體系(xi)(即(ji)絲杠(gang)和(he)校對尺(chi))。選用的(de)(de)(de)(de)(de)定(ding)(ding)位(wei)體系(xi)雖(sui)不一(yi)(yi)樣,但定(ding)(ding)位(wei)差(cha)(cha)(cha)錯(cuo)的(de)(de)(de)(de)(de)丈量辦法是一(yi)(yi)樣的(de)(de)(de)(de)(de)。在機床臺上,沿縱向(xiang)移動方向(xiang)放置一(yi)(yi)個精(jing)細的(de)(de)(de)(de)(de)刻線(xian)(xian)(xian)(xian)尺(chi)(刻線(xian)(xian)(xian)(xian)尺(chi)的(de)(de)(de)(de)(de)刻線(xian)(xian)(xian)(xian)精(jing)度應(ying)帶差(cha)(cha)(cha)錯(cuo)檢(jian)(jian)定(ding)(ding)表,檢(jian)(jian)定(ding)(ding)精(jing)度在0.0005mm以內),刻線(xian)(xian)(xian)(xian)尺(chi)放在作業(ye)臺的(de)(de)(de)(de)(de)基地,高度應(ying)在作業(ye)臺面(mian)至筆直主(zhu)軸(zhou)端面(mian)較大(da)間隔的(de)(de)(de)(de)(de)l/3~l/2處。將讀數(shu)(shu)顯微鏡(jing)(其(qi)讀數(shu)(shu)精(jing)度為0.001~0.002mm)固定(ding)(ding)在主(zhu)軸(zhou)套(tao)筒上,使顯微鏡(jing)能明晰地觀察(cha)到刻線(xian)(xian)(xian)(xian)尺(chi)上的(de)(de)(de)(de)(de)刻線(xian)(xian)(xian)(xian),對作業(ye)臺在規(gui)則長度上的(de)(de)(de)(de)(de)移動進(jin)行(xing)檢(jian)(jian)查(通(tong)常規(gui)則每(mei)移動l0mm讀數(shu)(shu)一(yi)(yi)次)。在讀數(shu)(shu)時(shi),作業(ye)臺應(ying)夾緊(jin)。定(ding)(ding)位(wei)差(cha)(cha)(cha)錯(cuo)是恣意兩次定(ding)(ding)位(wei)時(shi)讀數(shu)(shu)的(de)(de)(de)(de)(de)實踐差(cha)(cha)(cha)值(zhi)的(de)(de)(de)(de)(de)大(da)代數(shu)(shu)差(cha)(cha)(cha)。
這一時期,數控機床銷(xiao)售靠(kao)苦“熬”行不通(tong)了。杰克機床有(you)限公司董事(shi)長陳(chen)華貴說,這次(ci)危機與(yu)2008年不同(tong),如(ru)果說當(dang)年就如(ru)同(tong)一次(ci)地震,企業(ye)只要(yao)(yao)保存實(shi)力等待救援(yuan)就可以了;而(er)這次(ci)情(qing)況要(yao)(yao)復雜很多,綜合了各方面的因素,本(ben)質上(shang)(shang)是(shi)一種(zhong)產能(neng)的過(guo)剩,是(shi)一次(ci)擠泡沫的過(guo)程,企業(ye)必須搶先自救。他認為,雖(sui)然現(xian)在因為市(shi)場低迷,企業(ye)競爭加(jia)大,但絕沒有(you)到達慘烈的程度,最(zui)多也就是(shi)比較難受。“如(ru)果一場戰役一個團的人(ren)上(shang)(shang)去,能(neng)全身而(er)退的還有(you)上(shang)(shang)百號(hao)人(ren),那絕說不上(shang)(shang)慘烈。”
10年(nian)(nian)數控車床(chuang)(chuang)老(lao)師傅分享的(de)(de)操作(zuo)技巧與心(xin)得:時間如逝,一轉眼操作(zuo)沈陽數控機(ji)床(chuang)(chuang)已有十年(nian)(nian),十年(nian)(nian)的(de)(de)摸爬滾打讓我(wo)積累了(le)數控車床(chuang)(chuang)的(de)(de)一些加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)技巧與心(xin)得,與各位同(tong)仁交流(liu)。因加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)零(ling)(ling)件(jian)(jian)(jian)(jian)的(de)(de)更換頻繁及工(gong)(gong)(gong)(gong)廠條件(jian)(jian)(jian)(jian)受限,十年(nian)(nian)來我(wo)們都是自己(ji)(ji)編(bian)程,自己(ji)(ji)對(dui)刀(dao),自己(ji)(ji)調試及完(wan)(wan)成(cheng)零(ling)(ling)件(jian)(jian)(jian)(jian)的(de)(de)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong),總(zong)結(jie)起來操作(zuo)技巧分為(wei)以下幾點(dian):零(ling)(ling)件(jian)(jian)(jian)(jian)在編(bian)完(wan)(wan)程序(xu),對(dui)好刀(dao)后(hou)需要(yao)進行(xing)(xing)試切(qie)調試,為(wei)了(le)防止程序(xu)上(shang)出現錯(cuo)誤(wu)(wu)和對(dui)刀(dao)的(de)(de)失(shi)誤(wu)(wu),造成(cheng)撞(zhuang)機(ji)事故,我(wo)們應該先進行(xing)(xing)空(kong)行(xing)(xing)程模擬(ni)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong),廠家在機(ji)床(chuang)(chuang)的(de)(de)座標系里(li)面對(dui)刀(dao)具(ju)(ju)向右整體平移零(ling)(ling)件(jian)(jian)(jian)(jian)總(zong)長的(de)(de)2——3倍;然后(hou)開(kai)始模擬(ni)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong),模擬(ni)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)完(wan)(wan)成(cheng)以后(hou)確認(ren)(ren)程序(xu)及對(dui)刀(dao)無誤(wu)(wu),再開(kai)始對(dui)零(ling)(ling)件(jian)(jian)(jian)(jian)進行(xing)(xing)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong),首件(jian)(jian)(jian)(jian)零(ling)(ling)件(jian)(jian)(jian)(jian)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)完(wan)(wan)成(cheng)后(hou),先自檢(jian),確認(ren)(ren)合格(ge),再找專職檢(jian)驗檢(jian)查,專職檢(jian)驗確認(ren)(ren)合格(ge)后(hou)這才(cai)表示調試結(jie)束。成(cheng)零(ling)(ling)件(jian)(jian)(jian)(jian)在首件(jian)(jian)(jian)(jian)試切(qie)完(wan)(wan)成(cheng)后(hou),就(jiu)要(yao)進行(xing)(xing)成(cheng)批(pi)生(sheng)產(chan),但首件(jian)(jian)(jian)(jian)的(de)(de)合格(ge)并(bing)不 等于(yu)整批(pi)零(ling)(ling)件(jian)(jian)(jian)(jian)就(jiu)會合格(ge),因為(wei)在加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)過(guo)程中(zhong),因加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)材料的(de)(de)不同(tong)會使刀(dao)具(ju)(ju)產(chan)生(sheng)
假如數(shu)控車床(chuang)(chuang)車床(chuang)(chuang)溜(liu)板的行(xing)(xing)程小于3000mm,車床(chuang)(chuang)溜(liu)板移(yi)動(dong)在(zai)(zai)水平面內(nei)直(zhi)(zhi)線度(du)差(cha)錯的檢(jian)查(cha)可用長(chang)圓柱查(cha)驗棒(bang)檢(jian)查(cha)。在(zai)(zai)前(qian)后尖(jian)間,頂(ding)緊一(yi)根長(chang)圓柱查(cha)驗棒(bang),將千(qian)(qian)分表固定在(zai)(zai)溜(liu)板上,使千(qian)(qian)分表測(ce)頭頂(ding)在(zai)(zai)查(cha)驗棒(bang)的側(ce)母線上。調(diao)整尾座(zuo),使千(qian)(qian)分表在(zai)(zai)查(cha)驗棒(bang)兩頭的讀數(shu)持平。移(yi)動(dong)溜(liu)板,在(zai)(zai)溜(liu)板的悉(xi)數(shu)行(xing)(xing)程上檢(jian)查(cha)。千(qian)(qian)分表在(zai)(zai)1000mm行(xing)(xing)程上的讀數(shu)較(jiao)大差(cha)值(zhi),即是(shi)代理直(zhi)(zhi)線度(du)差(cha)錯。
沈陽機床進(jin)口運轉(zhuan)(zhuan)中注意事項(xiang) 1、在(zai)刨(bao)削(xue)行程(cheng)范圍內(nei),前后(hou)不得(de)站人(ren),不準將頭(tou)、手伸到牛頭(tou)前觀察切(qie)削(xue)部分和刀(dao)(dao)具,未停穩前,不準測量(liang)工件或清除切(qie)屑。2、吃(chi)刀(dao)(dao)量(liang)和進(jin)刀(dao)(dao)量(liang)要適當,進(jin)刀(dao)(dao)前應使(shi)刨(bao)刀(dao)(dao)緩慢接(jie)近工件。3、刨(bao)床必(bi)須先(xian)運轉(zhuan)(zhuan)后(hou)方準吃(chi)刀(dao)(dao)或進(jin)刀(dao)(dao),在(zai)刨(bao)削(xue)進(jin)行中欲使(shi)刨(bao)床停止運轉(zhuan)(zhuan)時(shi),應先(xian)將刨(bao)床退(tui)離(li)工件。4、運轉(zhuan)(zhuan)速(su)度穩定時(shi),滑動軸承溫升不應超(chao)過(guo)60℃,滾(gun)動軸承溫升不應超(chao)過(guo)80℃。5、進(jin)行龍(long)門刨(bao)床工作臺行程(cheng)調整時(shi),必(bi)須停機,行程(cheng)時(shi)兩端余量(liang)不得(de)少(shao)于0.45m。6、經(jing)常檢(jian)查刀(dao)(dao)具、工件的固(gu)定情況和機床各部件的運轉(zhuan)(zhuan)是否正(zheng)常。