可以看出,車銑復(fu)(fu)合加(jia)(jia)工(gong)機(ji)床(chuang)數控程(cheng)序編制難度非常大,而目前的(de)通用(yong)(yong)CAM 軟件(jian)用(yong)(yong)于(yu)車銑復(fu)(fu)合加(jia)(jia)工(gong)仍然存在(zai)很多缺陷和(he)(he)不足。為(wei)彌補這(zhe)些(xie)不足,在(zai)現有(you)通用(yong)(yong)CAD/CAM 軟件(jian)的(de)基礎上開發適用(yong)(yong)于(yu)產品工(gong)藝(yi)和(he)(he)復(fu)(fu)合加(jia)(jia)工(gong)設(she)備的(de)專用(yong)(yong)編程(cheng)系(xi)統是(shi)一種更為(wei)現實的(de)解決(jue)方案。這(zhe)一方面(mian)降低了軟件(jian)購置的(de)重復(fu)(fu)投(tou)資,同時也能避免由于(yu)編程(cheng)平臺不統一而造成的(de)工(gong)藝(yi)知識不能重用(yong)(yong)、人(ren)員配置復(fu)(fu)雜等缺陷。沈(shen)陽機(ji)床(chuang)銷售(shou)
用(yong)精(jing)細(xi)水(shui)平(ping)轉(zhuan)臺(tai)比(bi)照檢查反轉(zhuan)作業(ye)臺(tai)分(fen)度差錯(cuo)雖不及用(yong)經(jing)緯儀(yi)丈量準確,數控車床卻比(bi)用(yong)經(jing)緯儀(yi)便利,操作簡略,功率較高。其辦法:將精(jing)細(xi)轉(zhuan)臺(tai)置于平(ping)板上(shang)(shang)(shang)或機床作業(ye)臺(tai)上(shang)(shang)(shang),用(yong)水(shui)平(ping)儀(yi)檢查,使轉(zhuan)臺(tai)處于水(shui)平(ping)狀況。將被檢的反轉(zhuan)作業(ye)臺(tai)疊放(fang)在精(jing)細(xi)轉(zhuan)臺(tai)上(shang)(shang)(shang),用(yong)千分(fen)表(biao)找正兩轉(zhuan)臺(tai)作業(ye)面的彼(bi)此平(ping)行度(不平(ping)行時(shi)用(yong)墊(dian)塊墊(dian)平(ping)),并使兩轉(zhuan)臺(tai)定(ding)位孔(kong)反轉(zhuan)基地線重合,用(yong)螺釘(ding)固(gu)定(ding)兩個轉(zhuan)臺(tai)連成一體銷(xiao)售。
天津市龍門刨床數控機床作業(ye)臺(tai)移動(dong)(dong)在筆(bi)直(zhi)平(ping)(ping)(ping)面內直(zhi)線(xian)度(du)差(cha)錯(cuo)檢查,在作業(ye)臺(tai)面的(de)(de)基地(di)方位(wei)上,和作業(ye)臺(tai)移動(dong)(dong)方向平(ping)(ping)(ping)行(xing)(xing)(xing)放置一個水(shui)平(ping)(ping)(ping)儀。作業(ye)臺(tai)自一個極(ji)點(dian)(dian)方位(wei),移至另一極(ji)點(dian)(dian),移動(dong)(dong)作業(ye)臺(tai)每(mei)隔(ge)500mm(或小于500mm),記載一次(ci)水(shui)平(ping)(ping)(ping)儀讀(du)(du)數。在作業(ye)臺(tai)悉(xi)數行(xing)(xing)(xing)程上,記載水(shui)平(ping)(ping)(ping)儀每(mei)檔方位(wei)的(de)(de)讀(du)(du)數。將水(shui)平(ping)(ping)(ping)儀的(de)(de)讀(du)(du)數順次(ci)擺放,畫出作業(ye)臺(tai)的(de)(de)運(yun)(yun)動(dong)(dong)曲線(xian)。在1000mm行(xing)(xing)(xing)程長度(du)上的(de)(de)運(yun)(yun)動(dong)(dong)曲線(xian)至兩(liang)頭點(dian)(dian)連線(xian)的(de)(de)較大坐標(biao),即是1000mm長度(du)上的(de)(de)直(zhi)線(xian)度(du)差(cha)錯(cuo)。 作彼此(ci)平(ping)(ping)(ping)行(xing)(xing)(xing)的(de)(de)直(zhi)線(xian)包容運(yun)(yun)動(dong)(dong)曲線(xian),間隔(ge)最小的(de)(de)兩(liang)條平(ping)(ping)(ping)行(xing)(xing)(xing)線(xian)間的(de)(de)坐標(biao)值,即是導軌悉(xi)數行(xing)(xing)(xing)程長度(du)上的(de)(de)直(zhi)線(xian)度(du)差(cha)錯(cuo)。
編(bian)程原(yuan)點(dian)、工(gong)(gong)(gong)件(jian)(jian)(jian)(jian)(jian)(jian)原(yuan)點(dian)的(de)(de)(de)(de)(de)(de)(de)概念,編(bian)程坐(zuo)標(biao)系(xi)是(shi)為(wei)了(le)編(bian)程的(de)(de)(de)(de)(de)(de)(de)需要(yao)(yao)在(zai)零件(jian)(jian)(jian)(jian)(jian)(jian)圖紙上所(suo)建立起來(lai)的(de)(de)(de)(de)(de)(de)(de)坐(zuo)標(biao)系(xi),它(ta)的(de)(de)(de)(de)(de)(de)(de)坐(zuo)標(biao)原(yuan)點(dian)稱(cheng)為(wei)編(bian)程原(yuan)點(dian),它(ta)是(shi)用來(lai)計算(suan)編(bian)程尺寸基點(dian)坐(zuo)標(biao)的(de)(de)(de)(de)(de)(de)(de)基準點(dian)。編(bian)程原(yuan)點(dian)的(de)(de)(de)(de)(de)(de)(de)選(xuan)(xuan)擇(ze)要(yao)(yao)根據零件(jian)(jian)(jian)(jian)(jian)(jian)圖上的(de)(de)(de)(de)(de)(de)(de)尺寸,位置(zhi)(zhi)的(de)(de)(de)(de)(de)(de)(de)設(she)計基準來(lai)選(xuan)(xuan)擇(ze),一般盡可能要(yao)(yao)讓(rang)編(bian)程原(yuan)點(dian)與設(she)計基準重合(he)。工(gong)(gong)(gong)件(jian)(jian)(jian)(jian)(jian)(jian)原(yuan)點(dian)是(shi)在(zai)零件(jian)(jian)(jian)(jian)(jian)(jian)的(de)(de)(de)(de)(de)(de)(de)加(jia)(jia)工(gong)(gong)(gong)過程中,為(wei)了(le)讓(rang)機(ji)(ji)床(chuang)(chuang)和(he)工(gong)(gong)(gong)件(jian)(jian)(jian)(jian)(jian)(jian)之(zhi)間建立起正確(que)的(de)(de)(de)(de)(de)(de)(de)相對加(jia)(jia)工(gong)(gong)(gong)位置(zhi)(zhi),從(cong)而(er)(er)保(bao)證加(jia)(jia)工(gong)(gong)(gong)軌跡(ji)的(de)(de)(de)(de)(de)(de)(de)正確(que)性,而(er)(er)在(zai)機(ji)(ji)床(chuang)(chuang)的(de)(de)(de)(de)(de)(de)(de)加(jia)(jia)工(gong)(gong)(gong)范(fan)圍(wei)內所(suo)建立的(de)(de)(de)(de)(de)(de)(de)加(jia)(jia)工(gong)(gong)(gong)坐(zuo)標(biao)系(xi),它(ta)的(de)(de)(de)(de)(de)(de)(de)坐(zuo)標(biao)原(yuan)點(dian)稱(cheng)為(wei)工(gong)(gong)(gong)件(jian)(jian)(jian)(jian)(jian)(jian)原(yuan)點(dian)。工(gong)(gong)(gong)件(jian)(jian)(jian)(jian)(jian)(jian)坐(zuo)標(biao)原(yuan)點(dian)的(de)(de)(de)(de)(de)(de)(de)選(xuan)(xuan)擇(ze)是(shi)在(zai)機(ji)(ji)床(chuang)(chuang)的(de)(de)(de)(de)(de)(de)(de)加(jia)(jia)工(gong)(gong)(gong)范(fan)圍(wei)內進行(xing)選(xuan)(xuan)取,可以(yi)在(zai)工(gong)(gong)(gong)件(jian)(jian)(jian)(jian)(jian)(jian)上,夾具上或(huo)靠近工(gong)(gong)(gong)件(jian)(jian)(jian)(jian)(jian)(jian)和(he)夾具的(de)(de)(de)(de)(de)(de)(de)某(mou)一位置(zhi)(zhi)。數(shu)控車床(chuang)(chuang)廠家零件(jian)(jian)(jian)(jian)(jian)(jian)被定位和(he)裝夾在(zai)機(ji)(ji)床(chuang)(chuang)上之(zhi)后(hou),相應(ying)的(de)(de)(de)(de)(de)(de)(de)編(bian)程原(yuan)點(dian)在(zai)機(ji)(ji)床(chuang)(chuang)坐(zuo)標(biao)系(xi)中的(de)(de)(de)(de)(de)(de)(de)位置(zhi)(zhi)應(ying)與工(gong)(gong)(gong)件(jian)(jian)(jian)(jian)(jian)(jian)的(de)(de)(de)(de)(de)(de)(de)加(jia)(jia)工(gong)(gong)(gong)原(yuan)點(dian)重合(he)。因此需要(yao)(yao)通(tong)過對刀(dao)的(de)(de)(de)(de)(de)(de)(de)手段建立工(gong)(gong)(gong)件(jian)(jian)(jian)(jian)(jian)(jian)坐(zuo)標(biao)系(xi)即為(wei)加(jia)(jia)工(gong)(gong)(gong)坐(zuo)標(biao)系(xi),之(zhi)后(hou)通(tong)過調用并執行(xing)程序中的(de)(de)(de)(de)(de)(de)(de)工(gong)(gong)(gong)件(jian)(jian)(jian)(jian)(jian)(jian)坐(zuo)標(biao)系(xi)建立指(zhi)令(ling),比(bi)如零點(dian)偏置(zhi)(zhi)指(zhi)令(ling),建立局部坐(zuo)標(biao)系(xi)指(zhi)令(ling)等,從(cong)而(er)(er)保(bao)證零件(jian)(jian)(jian)(jian)(jian)(jian)的(de)(de)(de)(de)(de)(de)(de)正確(que)加(jia)(jia)工(gong)(gong)(gong)。
有(you)條件時亦可使用光(guang)學(xue)平(ping)直(zhi)(zhi)儀檢查(cha),將(jiang)縱(zong)切(qie)車床(chuang)光(guang)學(xue)平(ping)直(zhi)(zhi)儀置于機床(chuang)一(yi)端,反射鏡置于溜板或作(zuo)(zuo)業(ye)臺(tai)面上(shang)(shang),在行(xing)(xing)程的(de)兩個(ge)極限(xian)方位,調整平(ping)直(zhi)(zhi)儀及反射鏡,使平(ping)行(xing)(xing)光(guang)管的(de)亮(liang)十(shi)字像同可動(dong)(dong)分(fen)劃(hua)板的(de)準線重合(he)。作(zuo)(zuo)業(ye)臺(tai)每移動(dong)(dong)500mm,廠(chang)家讀數(shu)一(yi)次并作(zuo)(zuo)好記載(zai),將(jiang)讀數(shu)順次擺放畫出作(zuo)(zuo)業(ye)臺(tai)的(de)運動(dong)(dong)曲線,再核算1000mm長度上(shang)(shang)和(he)行(xing)(xing)程全長上(shang)(shang)的(de)差(cha)錯值(zhi)。
用精細(xi)水(shui)(shui)平轉(zhuan)(zhuan)(zhuan)臺(tai)(tai)縱切機床(chuang)(chuang)比照(zhao)檢查反轉(zhuan)(zhuan)(zhuan)作業(ye)(ye)(ye)臺(tai)(tai)分(fen)度差(cha)錯雖不及用經緯儀丈量準確,卻比用經緯儀便利(li),操作簡略,功率較高。其辦(ban)法:將(jiang)精細(xi)轉(zhuan)(zhuan)(zhuan)臺(tai)(tai)置于(yu)平板上(shang)或機床(chuang)(chuang)作業(ye)(ye)(ye)臺(tai)(tai)上(shang),用水(shui)(shui)平儀檢查,使(shi)廠(chang)家(jia)轉(zhuan)(zhuan)(zhuan)臺(tai)(tai)處于(yu)水(shui)(shui)平狀況。將(jiang)被(bei)檢的(de)反轉(zhuan)(zhuan)(zhuan)作業(ye)(ye)(ye)臺(tai)(tai)疊放(fang)在精細(xi)轉(zhuan)(zhuan)(zhuan)臺(tai)(tai)上(shang),用千分(fen)表(biao)找正兩轉(zhuan)(zhuan)(zhuan)臺(tai)(tai)作業(ye)(ye)(ye)面的(de)彼此平行度(不平行時用墊塊墊平),并使(shi)兩轉(zhuan)(zhuan)(zhuan)臺(tai)(tai)定位孔反轉(zhuan)(zhuan)(zhuan)基地線重合,用螺釘固定兩個轉(zhuan)(zhuan)(zhuan)臺(tai)(tai)連成一體。