用(yong)(yong)精(jing)細(xi)水(shui)平(ping)轉(zhuan)(zhuan)臺比(bi)照檢(jian)(jian)查(cha)反(fan)轉(zhuan)(zhuan)作業臺分度(du)差錯雖不(bu)(bu)及用(yong)(yong)經(jing)(jing)緯儀(yi)丈(zhang)量(liang)準(zhun)確，數控車床卻比(bi)用(yong)(yong)經(jing)(jing)緯儀(yi)便利，操作簡(jian)略，功率較高。其辦(ban)法：將(jiang)精(jing)細(xi)轉(zhuan)(zhuan)臺置于平(ping)板上(shang)或機床作業臺上(shang)，用(yong)(yong)水(shui)平(ping)儀(yi)檢(jian)(jian)查(cha)，使(shi)轉(zhuan)(zhuan)臺處于水(shui)平(ping)狀況。將(jiang)被檢(jian)(jian)的(de)(de)反(fan)轉(zhuan)(zhuan)作業臺疊放(fang)在精(jing)細(xi)轉(zhuan)(zhuan)臺上(shang)，用(yong)(yong)千分表找正(zheng)兩轉(zhuan)(zhuan)臺作業面的(de)(de)彼此平(ping)行度(du)（不(bu)(bu)平(ping)行時用(yong)(yong)墊塊墊平(ping)），并使(shi)兩轉(zhuan)(zhuan)臺定位孔反(fan)轉(zhuan)(zhuan)基(ji)地線重合，用(yong)(yong)螺釘固(gu)定兩個轉(zhuan)(zhuan)臺連(lian)成一體銷售。

這(zhe)一(yi)(yi)時期，數控(kong)機床銷售靠苦“熬”行不(bu)(bu)通了(le)。杰克機床有限公司董事長(chang)陳華(hua)貴說(shuo)，這(zhe)次危機與2008年不(bu)(bu)同(tong)，如(ru)(ru)果說(shuo)當年就如(ru)(ru)同(tong)一(yi)(yi)次地震，企業只要保存實力等(deng)待救援就可以了(le)；而這(zhe)次情(qing)況(kuang)要復雜很多，綜合了(le)各(ge)方面的(de)(de)(de)因(yin)素，本質(zhi)上(shang)是一(yi)(yi)種產能的(de)(de)(de)過剩(sheng)，是一(yi)(yi)次擠泡沫的(de)(de)(de)過程(cheng)，企業必(bi)須搶先(xian)自救。他認為，雖然現在因(yin)為市場低(di)迷，企業競爭加大，但絕沒有到達(da)慘烈(lie)的(de)(de)(de)程(cheng)度，最多也就是比較(jiao)難受。“如(ru)(ru)果一(yi)(yi)場戰役一(yi)(yi)個(ge)團(tuan)的(de)(de)(de)人(ren)上(shang)去，能全身而退的(de)(de)(de)還有上(shang)百號人(ren)，那絕說(shuo)不(bu)(bu)上(shang)慘烈(lie)。”

進口車床溜(liu)(liu)板(ban)(ban)移動時傾(qing)斜(xie)度(du)差(cha)錯檢查，將(jiang)水平儀置(zhi)于(yu)溜(liu)(liu)板(ban)(ban)燕尾導軌(gui)上接近(jin)刀架的當(dang)地，筆直于(yu)床身(shen)導軌(gui)（即(ji)溜(liu)(liu)板(ban)(ban)行(xing)(xing)(xing)程(cheng)(cheng)方向）。移動溜(liu)(liu)板(ban)(ban)，每(mei)隔250mm（或(huo)(huo)(huo)500mm、或(huo)(huo)(huo)小(xiao)于(yu)此值(zhi)）廠(chang)家記載一(yi)次讀數(shu)(shu)(shu)(shu)，在溜(liu)(liu)板(ban)(ban)的悉數(shu)(shu)(shu)(shu)行(xing)(xing)(xing)程(cheng)(cheng)上檢查。水平儀在1000mm行(xing)(xing)(xing)程(cheng)(cheng)和悉數(shu)(shu)(shu)(shu)行(xing)(xing)(xing)程(cheng)(cheng)上讀數(shu)(shu)(shu)(shu)的較(jiao)大(da)代數(shu)(shu)(shu)(shu)差(cha)值(zhi)，即(ji)是傾(qing)斜(xie)度(du)差(cha)錯。傾(qing)斜(xie)度(du)差(cha)錯以(yi)斜(xie)率或(huo)(huo)(huo)角值(zhi)表明。

對(dui)于自動化車(che)床(chuang)電力(li)系(xi)統的(de)維(wei)護，廠(chang)家首先要做(zuo)的(de)就(jiu)是使(shi)得數(shu)控加工中心的(de)操(cao)作(zuo)(zuo)(zuo)(zuo)規程正確的(de)執行(xing)下(xia)去，對(dui)于操(cao)作(zuo)(zuo)(zuo)(zuo)人(ren)(ren)員要經過(guo)專(zhuan)業(ye)的(de)訓練(lian)，保證(zheng)這些操(cao)作(zuo)(zuo)(zuo)(zuo)人(ren)(ren)員在(zai)(zai)日(ri)常的(de)生(sheng)產中嚴格按照(zhao)操(cao)作(zuo)(zuo)(zuo)(zuo)規程來進行(xing)操(cao)作(zuo)(zuo)(zuo)(zuo)，同時提高操(cao)作(zuo)(zuo)(zuo)(zuo)人(ren)(ren)員的(de)操(cao)作(zuo)(zuo)(zuo)(zuo)水(shui)平也(ye)能較(jiao)大程度上減少(shao)故障的(de)發(fa)(fa)生(sheng)。在(zai)(zai)操(cao)作(zuo)(zuo)(zuo)(zuo)人(ren)(ren)員的(de)訓練(lian)中，還要講到發(fa)(fa)生(sheng)故障時的(de)情況(kuang)，告知操(cao)作(zuo)(zuo)(zuo)(zuo)人(ren)(ren)員遇到這種情況(kuang)不要慌張，可以(yi)馬上去找設備維(wei)修人(ren)(ren)員來排除故障。

編(bian)(bian)程(cheng)(cheng)原(yuan)(yuan)(yuan)(yuan)(yuan)點(dian)(dian)(dian)、工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)原(yuan)(yuan)(yuan)(yuan)(yuan)點(dian)(dian)(dian)的(de)(de)(de)(de)概念，編(bian)(bian)程(cheng)(cheng)坐(zuo)(zuo)標(biao)(biao)(biao)系(xi)(xi)是(shi)(shi)為(wei)了編(bian)(bian)程(cheng)(cheng)的(de)(de)(de)(de)需要在(zai)(zai)零(ling)(ling)件(jian)(jian)(jian)(jian)圖(tu)紙上(shang)(shang)所(suo)建(jian)(jian)立(li)起來(lai)的(de)(de)(de)(de)坐(zuo)(zuo)標(biao)(biao)(biao)系(xi)(xi)，它(ta)的(de)(de)(de)(de)坐(zuo)(zuo)標(biao)(biao)(biao)原(yuan)(yuan)(yuan)(yuan)(yuan)點(dian)(dian)(dian)稱(cheng)為(wei)編(bian)(bian)程(cheng)(cheng)原(yuan)(yuan)(yuan)(yuan)(yuan)點(dian)(dian)(dian)，它(ta)是(shi)(shi)用(yong)來(lai)計算編(bian)(bian)程(cheng)(cheng)尺(chi)寸基點(dian)(dian)(dian)坐(zuo)(zuo)標(biao)(biao)(biao)的(de)(de)(de)(de)基準(zhun)點(dian)(dian)(dian)。編(bian)(bian)程(cheng)(cheng)原(yuan)(yuan)(yuan)(yuan)(yuan)點(dian)(dian)(dian)的(de)(de)(de)(de)選擇(ze)(ze)要根據零(ling)(ling)件(jian)(jian)(jian)(jian)圖(tu)上(shang)(shang)的(de)(de)(de)(de)尺(chi)寸，位置(zhi)的(de)(de)(de)(de)設(she)計基準(zhun)來(lai)選擇(ze)(ze)，一般盡可能要讓(rang)編(bian)(bian)程(cheng)(cheng)原(yuan)(yuan)(yuan)(yuan)(yuan)點(dian)(dian)(dian)與(yu)設(she)計基準(zhun)重合。工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)原(yuan)(yuan)(yuan)(yuan)(yuan)點(dian)(dian)(dian)是(shi)(shi)在(zai)(zai)零(ling)(ling)件(jian)(jian)(jian)(jian)的(de)(de)(de)(de)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)過(guo)程(cheng)(cheng)中(zhong)，為(wei)了讓(rang)機(ji)床(chuang)和工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)之(zhi)間(jian)建(jian)(jian)立(li)起正確的(de)(de)(de)(de)相(xiang)對(dui)(dui)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)位置(zhi)，從而保證加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)軌(gui)跡的(de)(de)(de)(de)正確性，而在(zai)(zai)機(ji)床(chuang)的(de)(de)(de)(de)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)范圍(wei)內(nei)所(suo)建(jian)(jian)立(li)的(de)(de)(de)(de)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)坐(zuo)(zuo)標(biao)(biao)(biao)系(xi)(xi)，它(ta)的(de)(de)(de)(de)坐(zuo)(zuo)標(biao)(biao)(biao)原(yuan)(yuan)(yuan)(yuan)(yuan)點(dian)(dian)(dian)稱(cheng)為(wei)工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)原(yuan)(yuan)(yuan)(yuan)(yuan)點(dian)(dian)(dian)。工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)坐(zuo)(zuo)標(biao)(biao)(biao)原(yuan)(yuan)(yuan)(yuan)(yuan)點(dian)(dian)(dian)的(de)(de)(de)(de)選擇(ze)(ze)是(shi)(shi)在(zai)(zai)機(ji)床(chuang)的(de)(de)(de)(de)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)范圍(wei)內(nei)進行(xing)選取，可以在(zai)(zai)工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)上(shang)(shang)，夾(jia)具(ju)上(shang)(shang)或(huo)靠近工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)和夾(jia)具(ju)的(de)(de)(de)(de)某一位置(zhi)。數控車床(chuang)廠家零(ling)(ling)件(jian)(jian)(jian)(jian)被(bei)定位和裝夾(jia)在(zai)(zai)機(ji)床(chuang)上(shang)(shang)之(zhi)后，相(xiang)應(ying)的(de)(de)(de)(de)編(bian)(bian)程(cheng)(cheng)原(yuan)(yuan)(yuan)(yuan)(yuan)點(dian)(dian)(dian)在(zai)(zai)機(ji)床(chuang)坐(zuo)(zuo)標(biao)(biao)(biao)系(xi)(xi)中(zhong)的(de)(de)(de)(de)位置(zhi)應(ying)與(yu)工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)的(de)(de)(de)(de)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)原(yuan)(yuan)(yuan)(yuan)(yuan)點(dian)(dian)(dian)重合。因(yin)此需要通過(guo)對(dui)(dui)刀的(de)(de)(de)(de)手段建(jian)(jian)立(li)工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)坐(zuo)(zuo)標(biao)(biao)(biao)系(xi)(xi)即(ji)為(wei)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)坐(zuo)(zuo)標(biao)(biao)(biao)系(xi)(xi)，之(zhi)后通過(guo)調用(yong)并執行(xing)程(cheng)(cheng)序(xu)中(zhong)的(de)(de)(de)(de)工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)坐(zuo)(zuo)標(biao)(biao)(biao)系(xi)(xi)建(jian)(jian)立(li)指令，比如(ru)零(ling)(ling)點(dian)(dian)(dian)偏置(zhi)指令，建(jian)(jian)立(li)局部坐(zuo)(zuo)標(biao)(biao)(biao)系(xi)(xi)指令等，從而保證零(ling)(ling)件(jian)(jian)(jian)(jian)的(de)(de)(de)(de)正確加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)。

10年數(shu)控(kong)(kong)車床(chuang)(chuang)老師(shi)傅分享的操(cao)(cao)作技(ji)巧(qiao)與(yu)心(xin)(xin)得(de)：時間(jian)如(ru)逝，一轉眼操(cao)(cao)作沈陽(yang)數(shu)控(kong)(kong)機床(chuang)(chuang)已(yi)有十年，十年的摸爬(pa)滾打讓我積累了數(shu)控(kong)(kong)車床(chuang)(chuang)的一些加(jia)工(gong)(gong)技(ji)巧(qiao)與(yu)心(xin)(xin)得(de)，與(yu)各(ge)位(wei)同(tong)仁交流(liu)。因加(jia)工(gong)(gong)零(ling)(ling)件(jian)(jian)的更換(huan)頻繁及工(gong)(gong)廠條(tiao)件(jian)(jian)受限，十年來我們都是自己編程，自己對(dui)(dui)刀，自己調(diao)試(shi)及完成(cheng)(cheng)(cheng)(cheng)零(ling)(ling)件(jian)(jian)的加(jia)工(gong)(gong)，總結(jie)起來操(cao)(cao)作技(ji)巧(qiao)分為以下幾點：零(ling)(ling)件(jian)(jian)在編完程序(xu)，對(dui)(dui)好(hao)刀后(hou)(hou)需要進行試(shi)切調(diao)試(shi)，為了防(fang)止程序(xu)上(shang)出現錯(cuo)誤(wu)和對(dui)(dui)刀的失誤(wu)，造成(cheng)(cheng)(cheng)(cheng)撞機事故，我們應(ying)該先進行空行程模(mo)擬(ni)加(jia)工(gong)(gong)，廠家在機床(chuang)(chuang)的座標系(xi)里面對(dui)(dui)刀具向右整(zheng)體平移零(ling)(ling)件(jian)(jian)總長(chang)的2——3倍(bei)；然后(hou)(hou)開始(shi)模(mo)擬(ni)加(jia)工(gong)(gong)，模(mo)擬(ni)加(jia)工(gong)(gong)完成(cheng)(cheng)(cheng)(cheng)以后(hou)(hou)確認(ren)(ren)程序(xu)及對(dui)(dui)刀無誤(wu)，再(zai)開始(shi)對(dui)(dui)零(ling)(ling)件(jian)(jian)進行加(jia)工(gong)(gong)，首件(jian)(jian)零(ling)(ling)件(jian)(jian)加(jia)工(gong)(gong)完成(cheng)(cheng)(cheng)(cheng)后(hou)(hou)，先自檢(jian)(jian)，確認(ren)(ren)合(he)格，再(zai)找專職檢(jian)(jian)驗檢(jian)(jian)查，專職檢(jian)(jian)驗確認(ren)(ren)合(he)格后(hou)(hou)這才表示(shi)調(diao)試(shi)結(jie)束(shu)。成(cheng)(cheng)(cheng)(cheng)零(ling)(ling)件(jian)(jian)在首件(jian)(jian)試(shi)切完成(cheng)(cheng)(cheng)(cheng)后(hou)(hou)，就要進行成(cheng)(cheng)(cheng)(cheng)批生(sheng)產，但(dan)首件(jian)(jian)的合(he)格并(bing)不 等于整(zheng)批零(ling)(ling)件(jian)(jian)就會(hui)合(he)格，因為在加(jia)工(gong)(gong)過程中，因加(jia)工(gong)(gong)材料(liao)的不同(tong)會(hui)使(shi)刀具產生(sheng)