10年數(shu)控(kong)車床(chuang)老(lao)師傅分(fen)享的(de)操(cao)作(zuo)技巧(qiao)與心得：時間如逝(shi)，一轉眼操(cao)作(zuo)沈陽數(shu)控(kong)機(ji)床(chuang)已有十(shi)年，十(shi)年的(de)摸(mo)爬滾打讓(rang)我(wo)積累了數(shu)控(kong)車床(chuang)的(de)一些(xie)加(jia)(jia)(jia)工(gong)技巧(qiao)與心得，與各位同仁交(jiao)流。因(yin)加(jia)(jia)(jia)工(gong)零(ling)(ling)件(jian)(jian)(jian)(jian)的(de)更換頻繁(fan)及(ji)工(gong)廠條件(jian)(jian)(jian)(jian)受限，十(shi)年來我(wo)們都是自己編程(cheng)(cheng)(cheng)，自己對刀(dao)(dao)，自己調(diao)試(shi)及(ji)完(wan)成零(ling)(ling)件(jian)(jian)(jian)(jian)的(de)加(jia)(jia)(jia)工(gong)，總(zong)結起來操(cao)作(zuo)技巧(qiao)分(fen)為以下幾點：零(ling)(ling)件(jian)(jian)(jian)(jian)在(zai)編完(wan)程(cheng)(cheng)(cheng)序，對好刀(dao)(dao)后(hou)需要(yao)進行(xing)試(shi)切調(diao)試(shi)，為了防止(zhi)程(cheng)(cheng)(cheng)序上出現錯誤和對刀(dao)(dao)的(de)失誤，造(zao)成撞機(ji)事故，我(wo)們應該(gai)先進行(xing)空行(xing)程(cheng)(cheng)(cheng)模(mo)擬加(jia)(jia)(jia)工(gong)，廠家在(zai)機(ji)床(chuang)的(de)座(zuo)標系(xi)里面對刀(dao)(dao)具向右(you)整體平移零(ling)(ling)件(jian)(jian)(jian)(jian)總(zong)長的(de)2——3倍(bei)；然后(hou)開(kai)始(shi)模(mo)擬加(jia)(jia)(jia)工(gong)，模(mo)擬加(jia)(jia)(jia)工(gong)完(wan)成以后(hou)確(que)認(ren)程(cheng)(cheng)(cheng)序及(ji)對刀(dao)(dao)無誤，再開(kai)始(shi)對零(ling)(ling)件(jian)(jian)(jian)(jian)進行(xing)加(jia)(jia)(jia)工(gong)，首(shou)件(jian)(jian)(jian)(jian)零(ling)(ling)件(jian)(jian)(jian)(jian)加(jia)(jia)(jia)工(gong)完(wan)成后(hou)，先自檢，確(que)認(ren)合格(ge)，再找專職檢驗檢查，專職檢驗確(que)認(ren)合格(ge)后(hou)這才(cai)表示調(diao)試(shi)結束(shu)。成零(ling)(ling)件(jian)(jian)(jian)(jian)在(zai)首(shou)件(jian)(jian)(jian)(jian)試(shi)切完(wan)成后(hou)，就要(yao)進行(xing)成批生產(chan)(chan)，但首(shou)件(jian)(jian)(jian)(jian)的(de)合格(ge)并不 等于整批零(ling)(ling)件(jian)(jian)(jian)(jian)就會(hui)合格(ge)，因(yin)為在(zai)加(jia)(jia)(jia)工(gong)過程(cheng)(cheng)(cheng)中(zhong)，因(yin)加(jia)(jia)(jia)工(gong)材料的(de)不同會(hui)使(shi)刀(dao)(dao)具產(chan)(chan)生

用(yong)(yong)(yong)精(jing)細(xi)水平(ping)(ping)(ping)轉(zhuan)(zhuan)臺(tai)縱切機床(chuang)比照檢查反(fan)轉(zhuan)(zhuan)作(zuo)業(ye)臺(tai)分度差(cha)錯雖不及用(yong)(yong)(yong)經(jing)緯儀(yi)(yi)丈量(liang)準(zhun)確，卻比用(yong)(yong)(yong)經(jing)緯儀(yi)(yi)便(bian)利，操作(zuo)簡略，功率(lv)較高(gao)。其辦法：將精(jing)細(xi)轉(zhuan)(zhuan)臺(tai)置于平(ping)(ping)(ping)板上(shang)(shang)或機床(chuang)作(zuo)業(ye)臺(tai)上(shang)(shang)，用(yong)(yong)(yong)水平(ping)(ping)(ping)儀(yi)(yi)檢查，使廠(chang)家轉(zhuan)(zhuan)臺(tai)處于水平(ping)(ping)(ping)狀況。將被檢的(de)反(fan)轉(zhuan)(zhuan)作(zuo)業(ye)臺(tai)疊放在精(jing)細(xi)轉(zhuan)(zhuan)臺(tai)上(shang)(shang)，用(yong)(yong)(yong)千(qian)分表找正兩(liang)轉(zhuan)(zhuan)臺(tai)作(zuo)業(ye)面的(de)彼(bi)此平(ping)(ping)(ping)行(xing)度（不平(ping)(ping)(ping)行(xing)時(shi)用(yong)(yong)(yong)墊塊墊平(ping)(ping)(ping)），并使兩(liang)轉(zhuan)(zhuan)臺(tai)定位孔反(fan)轉(zhuan)(zhuan)基地線重合(he)，用(yong)(yong)(yong)螺釘固(gu)定兩(liang)個轉(zhuan)(zhuan)臺(tai)連成一體(ti)。

數(shu)(shu)控機床(chuang)(chuang)(chuang)外圓磨床(chuang)(chuang)(chuang)、螺紋磨床(chuang)(chuang)(chuang)、拉刀磨床(chuang)(chuang)(chuang)、龍(long)門刨床(chuang)(chuang)(chuang)和龍(long)門銑床(chuang)(chuang)(chuang)等作(zuo)業臺(tai)移(yi)動(dong)時傾斜(xie)度差錯(cuo)的檢查(cha)，在(zai)(zai)作(zuo)業臺(tai)基地，筆直于作(zuo)業臺(tai)移(yi)動(dong)方向放(fang)置一個水平(ping)(ping)儀(yi)（假如磨床(chuang)(chuang)(chuang)是(shi)斜(xie)臺(tai)面(mian)，水平(ping)(ping)儀(yi)應放(fang)在(zai)(zai)專用(yong)墊板上(shang)(shang))。代理移(yi)動(dong)作(zuo)業臺(tai)，每隔250mm（或500mm、或小(xiao)于此值）記(ji)載一次(ci)讀數(shu)(shu)，短床(chuang)(chuang)(chuang)身在(zai)(zai)作(zuo)業臺(tai)悉數(shu)(shu)行(xing)程上(shang)(shang)至少記(ji)載三個讀數(shu)(shu)。水平(ping)(ping)儀(yi)在(zai)(zai)1000mm行(xing)程上(shang)(shang)和悉數(shu)(shu)行(xing)程上(shang)(shang)讀數(shu)(shu)的大代數(shu)(shu)差，即(ji)是(shi)作(zuo)業臺(tai)移(yi)動(dong)時的傾斜(xie)度差錯(cuo)。

沈陽機(ji)床(chuang)(chuang)用(yong)(yong)(yong)(yong)機(ji)上手動(dong)測(ce)量(liang)方(fang)法測(ce)量(liang)刀(dao)具(ju)長(chang)(chang)(chang)度(du)(du)補(bu)(bu)償(chang)值麻煩且需(xu)要很多(duo)占機(ji)調試時(shi)間，因此效率(lv)低，但投資少. 當用(yong)(yong)(yong)(yong)同一(yi)把(ba)刀(dao)加工(gong)其(qi)它(ta)的工(gong)件時(shi)就要重新設置刀(dao)具(ju)長(chang)(chang)(chang)度(du)(du)補(bu)(bu)償(chang)值。 用(yong)(yong)(yong)(yong)機(ji)外(wai)刀(dao)具(ju)預調儀或自(zi)動(dong)測(ce)長(chang)(chang)(chang)裝(zhuang)置測(ce)量(liang)不占用(yong)(yong)(yong)(yong)有效機(ji)時(shi)，把(ba)刀(dao)具(ju)調整(zheng)工(gong)作(zuo)事先在刀(dao)具(ju)預調儀上完(wan)成，而且機(ji)床(chuang)(chuang)在加工(gong)運行(xing)時(shi)，還可在對(dui)(dui)刀(dao)儀上測(ce)量(liang)其(qi)它(ta)刀(dao)具(ju)的長(chang)(chang)(chang)度(du)(du)，不必因為在機(ji)床(chuang)(chuang)上對(dui)(dui)刀(dao)而占用(yong)(yong)(yong)(yong)機(ji)床(chuang)(chuang)運行(xing)時(shi)間，提(ti)高(gao)效率(lv)，充分(fen)發揮加工(gong)中(zhong)心的作(zuo)用(yong)(yong)(yong)(yong)，但是需(xu)添(tian)置刀(dao)具(ju)預調儀設備，成本(ben)較高(gao)。使用(yong)(yong)(yong)(yong)刀(dao)具(ju)長(chang)(chang)(chang)度(du)(du)作(zuo)為刀(dao)長(chang)(chang)(chang)補(bu)(bu)償(chang)，廠家可以同一(yi)把(ba)刀(dao)具(ju)加工(gong)不同工(gong)件而不需(xu)修(xiu)改刀(dao)具(ju)長(chang)(chang)(chang)度(du)(du)補(bu)(bu)償(chang)值。