數控車床溜(liu)(liu)板(ban)(ban)(ban)移(yi)(yi)動(dong)(dong)在筆(bi)直平面內直線(xian)(xian)度差(cha)錯檢查:搖(yao)擺手柄,將(jiang)(jiang)如(ru)架向基(ji)地(di)線(xian)(xian)移(yi)(yi)動(dong)(dong),在溜(liu)(liu)板(ban)(ban)(ban)上(shang)接近刀架的(de)(de)當地(di)和床身導軌平等地(di)放一個水平儀(yi)。溜(liu)(liu)板(ban)(ban)(ban)移(yi)(yi)至(zhi)近主(zhu)軸(zhou)箱處,記載一次水平儀(yi)讀數,今后(hou)進口溜(liu)(liu)板(ban)(ban)(ban)向尾座方向每(mei)移(yi)(yi)動(dong)(dong)500mm(或小于500mm)記載一次讀數,在溜(liu)(liu)板(ban)(ban)(ban)的(de)(de)悉(xi)數行(xing)(xing)(xing)程(cheng)(cheng)上(shang)記載不少于四次。將(jiang)(jiang)水平儀(yi)的(de)(de)讀數,順次擺放,畫出溜(liu)(liu)板(ban)(ban)(ban)的(de)(de)運(yun)動(dong)(dong)曲(qu)(qu)線(xian)(xian)。在溜(liu)(liu)板(ban)(ban)(ban)每(mei)移(yi)(yi)動(dong)(dong)1000mm行(xing)(xing)(xing)程(cheng)(cheng)上(shang)的(de)(de)運(yun)動(dong)(dong)曲(qu)(qu)線(xian)(xian)至(zhi)它的(de)(de)兩頭(tou)點連(lian)線(xian)(xian)間的(de)(de)較(jiao)大坐標值,即是1000mm行(xing)(xing)(xing)程(cheng)(cheng)上(shang)的(de)(de)直線(xian)(xian)度差(cha)錯。連(lian)接悉(xi)數行(xing)(xing)(xing)程(cheng)(cheng)運(yun)動(dong)(dong)曲(qu)(qu)線(xian)(xian)的(de)(de)兩頭(tou)點連(lian)線(xian)(xian),運(yun)動(dong)(dong)曲(qu)(qu)線(xian)(xian)至(zhi)該連(lian)線(xian)(xian)的(de)(de)較(jiao)大坐標值,即是悉(xi)數行(xing)(xing)(xing)程(cheng)(cheng)上(shang)的(de)(de)直線(xian)(xian)度差(cha)錯。
這(zhe)一(yi)時期,數(shu)控(kong)機(ji)(ji)床(chuang)銷售靠苦(ku)“熬”行不通了(le)。杰克機(ji)(ji)床(chuang)有限(xian)公司(si)董事長陳華貴(gui)說,這(zhe)次危機(ji)(ji)與2008年不同(tong),如(ru)果(guo)說當年就如(ru)同(tong)一(yi)次地震(zhen),企業只要(yao)保存實力等待(dai)救援(yuan)就可以了(le);而這(zhe)次情況(kuang)要(yao)復雜很多,綜(zong)合了(le)各方面的因(yin)素(su),本質上是一(yi)種產能(neng)(neng)的過(guo)剩,是一(yi)次擠泡沫的過(guo)程,企業必須(xu)搶先自(zi)救。他認為,雖然現在(zai)因(yin)為市場低迷,企業競爭(zheng)加大,但絕(jue)沒(mei)有到達慘烈的程度,最多也就是比較難受。“如(ru)果(guo)一(yi)場戰(zhan)役一(yi)個(ge)團的人(ren)上去,能(neng)(neng)全身而退的還(huan)有上百號人(ren),那絕(jue)說不上慘烈。”
依據運用和(he)規劃的(de)需求(qiu),數控機(ji)床的(de)主(zhu)軸(zhou)(zhou)(zhou)(zhou)(zhou)有各種不一樣的(de)定(ding)(ding)心辦法,銷(xiao)售以確(que)保工件或刀具在(zai)反(fan)(fan)轉(zhuan)時處于(yu)平穩狀況,因而進口需求(qiu)定(ding)(ding)心軸(zhou)(zhou)(zhou)(zhou)(zhou)頸的(de)外表(biao)(biao)(biao)與主(zhu)軸(zhou)(zhou)(zhou)(zhou)(zhou)反(fan)(fan)轉(zhuan)軸(zhou)(zhou)(zhou)(zhou)(zhou)線同(tong)軸(zhou)(zhou)(zhou)(zhou)(zhou)。檢查同(tong)軸(zhou)(zhou)(zhou)(zhou)(zhou)度差(cha)錯(cuo)(cuo)的(de)辦法也(ye)即是(shi)丈(zhang)量(liang)其(qi)徑(jing)向(xiang)和(he)斜向(xiang)圓跳(tiao)動(dong)差(cha)錯(cuo)(cuo)。將(jiang)千(qian)(qian)分表(biao)(biao)(biao)(丈(zhang)量(liang)精度需求(qiu)高時選用測(ce)微儀(yi))固定(ding)(ding)在(zai)機(ji)床上,使(shi)千(qian)(qian)分表(biao)(biao)(biao)測(ce)頭(tou)頂在(zai)主(zhu)軸(zhou)(zhou)(zhou)(zhou)(zhou)定(ding)(ding)心軸(zhou)(zhou)(zhou)(zhou)(zhou)頸外表(biao)(biao)(biao)上(若(ruo)為(wei)錐面(mian)(mian),則測(ce)頭(tou)筆直于(yu)錐面(mian)(mian)),旋轉(zhuan)主(zhu)軸(zhou)(zhou)(zhou)(zhou)(zhou)檢查。千(qian)(qian)分表(biao)(biao)(biao)讀數的(de)較大差(cha)值,即是(shi)定(ding)(ding)心軸(zhou)(zhou)(zhou)(zhou)(zhou)頸徑(jing)向(xiang)和(he)斜向(xiang)圓跳(tiao)動(dong)差(cha)錯(cuo)(cuo)的(de)數值。其(qi)丈(zhang)量(liang)方(fang)向(xiang)是(shi)被測(ce)面(mian)(mian)的(de)方(fang)向(xiang)。
編程(cheng)(cheng)原(yuan)(yuan)(yuan)點(dian)(dian)、工(gong)(gong)(gong)(gong)(gong)件(jian)原(yuan)(yuan)(yuan)點(dian)(dian)的(de)(de)(de)概念,編程(cheng)(cheng)坐(zuo)(zuo)標(biao)(biao)系是(shi)(shi)(shi)為(wei)(wei)了(le)編程(cheng)(cheng)的(de)(de)(de)需要(yao)(yao)在(zai)零(ling)(ling)(ling)(ling)件(jian)圖紙上(shang)(shang)所建立(li)(li)(li)起來(lai)的(de)(de)(de)坐(zuo)(zuo)標(biao)(biao)系,它的(de)(de)(de)坐(zuo)(zuo)標(biao)(biao)原(yuan)(yuan)(yuan)點(dian)(dian)稱為(wei)(wei)編程(cheng)(cheng)原(yuan)(yuan)(yuan)點(dian)(dian),它是(shi)(shi)(shi)用來(lai)計(ji)算(suan)編程(cheng)(cheng)尺寸(cun)基點(dian)(dian)坐(zuo)(zuo)標(biao)(biao)的(de)(de)(de)基準點(dian)(dian)。編程(cheng)(cheng)原(yuan)(yuan)(yuan)點(dian)(dian)的(de)(de)(de)選擇要(yao)(yao)根據零(ling)(ling)(ling)(ling)件(jian)圖上(shang)(shang)的(de)(de)(de)尺寸(cun),位(wei)置(zhi)的(de)(de)(de)設計(ji)基準來(lai)選擇,一般(ban)盡可能(neng)要(yao)(yao)讓編程(cheng)(cheng)原(yuan)(yuan)(yuan)點(dian)(dian)與設計(ji)基準重(zhong)合。工(gong)(gong)(gong)(gong)(gong)件(jian)原(yuan)(yuan)(yuan)點(dian)(dian)是(shi)(shi)(shi)在(zai)零(ling)(ling)(ling)(ling)件(jian)的(de)(de)(de)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)過程(cheng)(cheng)中(zhong)(zhong),為(wei)(wei)了(le)讓機(ji)床和工(gong)(gong)(gong)(gong)(gong)件(jian)之(zhi)間建立(li)(li)(li)起正確的(de)(de)(de)相對(dui)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)位(wei)置(zhi),從而保(bao)證加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)軌(gui)跡的(de)(de)(de)正確性,而在(zai)機(ji)床的(de)(de)(de)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)范(fan)圍內(nei)所建立(li)(li)(li)的(de)(de)(de)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)坐(zuo)(zuo)標(biao)(biao)系,它的(de)(de)(de)坐(zuo)(zuo)標(biao)(biao)原(yuan)(yuan)(yuan)點(dian)(dian)稱為(wei)(wei)工(gong)(gong)(gong)(gong)(gong)件(jian)原(yuan)(yuan)(yuan)點(dian)(dian)。工(gong)(gong)(gong)(gong)(gong)件(jian)坐(zuo)(zuo)標(biao)(biao)原(yuan)(yuan)(yuan)點(dian)(dian)的(de)(de)(de)選擇是(shi)(shi)(shi)在(zai)機(ji)床的(de)(de)(de)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)范(fan)圍內(nei)進行選取,可以在(zai)工(gong)(gong)(gong)(gong)(gong)件(jian)上(shang)(shang),夾具上(shang)(shang)或靠近工(gong)(gong)(gong)(gong)(gong)件(jian)和夾具的(de)(de)(de)某一位(wei)置(zhi)。數控車床廠家零(ling)(ling)(ling)(ling)件(jian)被(bei)定位(wei)和裝(zhuang)夾在(zai)機(ji)床上(shang)(shang)之(zhi)后(hou),相應(ying)的(de)(de)(de)編程(cheng)(cheng)原(yuan)(yuan)(yuan)點(dian)(dian)在(zai)機(ji)床坐(zuo)(zuo)標(biao)(biao)系中(zhong)(zhong)的(de)(de)(de)位(wei)置(zhi)應(ying)與工(gong)(gong)(gong)(gong)(gong)件(jian)的(de)(de)(de)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)原(yuan)(yuan)(yuan)點(dian)(dian)重(zhong)合。因此需要(yao)(yao)通過對(dui)刀(dao)的(de)(de)(de)手(shou)段建立(li)(li)(li)工(gong)(gong)(gong)(gong)(gong)件(jian)坐(zuo)(zuo)標(biao)(biao)系即為(wei)(wei)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)坐(zuo)(zuo)標(biao)(biao)系,之(zhi)后(hou)通過調(diao)用并執行程(cheng)(cheng)序中(zhong)(zhong)的(de)(de)(de)工(gong)(gong)(gong)(gong)(gong)件(jian)坐(zuo)(zuo)標(biao)(biao)系建立(li)(li)(li)指(zhi)令(ling),比如零(ling)(ling)(ling)(ling)點(dian)(dian)偏(pian)置(zhi)指(zhi)令(ling),建立(li)(li)(li)局部(bu)坐(zuo)(zuo)標(biao)(biao)系指(zhi)令(ling)等(deng),從而保(bao)證零(ling)(ling)(ling)(ling)件(jian)的(de)(de)(de)正確加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)。
數控機床(chuang)檢(jian)查(cha)作業(ye)臺(tai)(tai)(tai)移動(dong)對(dui)水(shui)平(ping)銑(xian)頭(tou)(tou)主(zhu)(zhu)軸(zhou)軸(zhou)線的(de)(de)筆直(zhi)度差錯(cuo)的(de)(de)辦法。銷(xiao)售檢(jian)查(cha)時(shi),將進口水(shui)平(ping)銑(xian)頭(tou)(tou)固定(ding)(ding)在(zai)接近作業(ye)臺(tai)(tai)(tai)面(mian)(mian)的(de)(de)方位,夾緊(jin)主(zhu)(zhu)軸(zhou)套筒,可旋(xuan)轉視點的(de)(de)銑(xian)頭(tou)(tou)應(ying)調整到零位。作業(ye)臺(tai)(tai)(tai)移至導軌基地,即離主(zhu)(zhu)軸(zhou)軸(zhou)線L/2的(de)(de)當地,并在(zai)作業(ye)臺(tai)(tai)(tai)T形(xing)槽中放一(yi)(yi)專用滑(hua)(hua)塊(kuai),使滑(hua)(hua)塊(kuai)凸緣緊(jin)靠(kao)在(zai)基地T形(xing)槽的(de)(de)旁邊(bian)面(mian)(mian)上。在(zai)主(zhu)(zhu)軸(zhou)上固定(ding)(ding)一(yi)(yi)個角形(xing)表(biao)(biao)桿,使千分(fen)表(biao)(biao)測頭(tou)(tou)頂在(zai)滑(hua)(hua)塊(kuai)的(de)(de)旁邊(bian)面(mian)(mian)上,記(ji)下(xia)表(biao)(biao)的(de)(de)讀數。滑(hua)(hua)塊(kuai)不動(dong),移動(dong)作業(ye)臺(tai)(tai)(tai)L長度后(L的(de)(de)長度按機床(chuang)不一(yi)(yi)樣規格,由沈陽(yang)機床(chuang)精(jing)度查(cha)驗規范斷定(ding)(ding)),放置(zhi)主(zhu)(zhu)軸(zhou)180°使千分(fen)表(biao)(biao)觸頭(tou)(tou)再次(ci)觸及滑(hua)(hua)塊(kuai)的(de)(de)旁邊(bian)面(mian)(mian)上查(cha)驗。千分(fen)表(biao)(biao)兩次(ci)讀數的(de)(de)較(jiao)大差值即是筆直(zhi)度差錯(cuo)。