依據(ju)運用和規劃(hua)的(de)(de)(de)需求,數控機(ji)(ji)床的(de)(de)(de)主軸(zhou)(zhou)(zhou)(zhou)有(you)各種(zhong)不一樣(yang)的(de)(de)(de)定(ding)(ding)心辦法(fa)(fa),銷售以確(que)保工(gong)件或(huo)刀(dao)具在反(fan)轉(zhuan)時處于平穩狀況,因(yin)而(er)進口(kou)需求定(ding)(ding)心軸(zhou)(zhou)(zhou)(zhou)頸(jing)的(de)(de)(de)外表(biao)(biao)與主軸(zhou)(zhou)(zhou)(zhou)反(fan)轉(zhuan)軸(zhou)(zhou)(zhou)(zhou)線(xian)同軸(zhou)(zhou)(zhou)(zhou)。檢(jian)查(cha)同軸(zhou)(zhou)(zhou)(zhou)度差錯的(de)(de)(de)辦法(fa)(fa)也即(ji)(ji)是(shi)丈量(liang)其徑向(xiang)和斜向(xiang)圓(yuan)跳動(dong)(dong)差錯。將(jiang)千分表(biao)(biao)(丈量(liang)精度需求高時選用測(ce)微(wei)儀)固(gu)定(ding)(ding)在機(ji)(ji)床上,使千分表(biao)(biao)測(ce)頭(tou)頂(ding)在主軸(zhou)(zhou)(zhou)(zhou)定(ding)(ding)心軸(zhou)(zhou)(zhou)(zhou)頸(jing)外表(biao)(biao)上(若(ruo)為錐面(mian),則(ze)測(ce)頭(tou)筆直于錐面(mian)),旋轉(zhuan)主軸(zhou)(zhou)(zhou)(zhou)檢(jian)查(cha)。千分表(biao)(biao)讀(du)數的(de)(de)(de)較大差值,即(ji)(ji)是(shi)定(ding)(ding)心軸(zhou)(zhou)(zhou)(zhou)頸(jing)徑向(xiang)和斜向(xiang)圓(yuan)跳動(dong)(dong)差錯的(de)(de)(de)數值。其丈量(liang)方(fang)向(xiang)是(shi)被測(ce)面(mian)的(de)(de)(de)方(fang)向(xiang)。
用(yong)光(guang)學(xue)(xue)(xue)分(fen)(fen)度(du)(du)頭(tou)作比照檢(jian)(jian)查時(shi),將(jiang)一根(gen)兩(liang)頭(tou)帶莫(mo)氏錐度(du)(du)的(de)查驗棒,一端刺進(jin)光(guang)學(xue)(xue)(xue)分(fen)(fen)度(du)(du)頭(tou)主(zhu)(zhu)軸(zhou)錐孔(kong)中嚴密配(pei)合,另(ling)一端嚴密地刺進(jin)被(bei)檢(jian)(jian)分(fen)(fen)度(du)(du)頭(tou)主(zhu)(zhu)軸(zhou)錐孔(kong)中,使兩(liang)個分(fen)(fen)度(du)(du)頭(tou)連成一體(ti)。被(bei)檢(jian)(jian)分(fen)(fen)度(du)(du)頭(tou)與光(guang)學(xue)(xue)(xue)分(fen)(fen)度(du)(du)頭(tou)主(zhu)(zhu)軸(zhou)基地不等高時(shi)應調整墊平。脫開(kai)光(guang)學(xue)(xue)(xue)分(fen)(fen)度(du)(du)頭(tou)的(de)手搖分(fen)(fen)度(du)(du)組織(zhi),滾(gun)動被(bei)檢(jian)(jian)分(fen)(fen)度(du)(du)頭(tou)的(de)手柄,北京進(jin)口車床使被(bei)檢(jian)(jian)分(fen)(fen)度(du)(du)頭(tou)滾(gun)動,一起經過查驗棒可股(gu)動光(guang)學(xue)(xue)(xue)分(fen)(fen)度(du)(du)頭(tou)滾(gun)動。當被(bei)檢(jian)(jian)分(fen)(fen)度(du)(du)頭(tou)斷(duan)定在(zai)開(kai)始(shi)方(fang)位時(shi),記下(xia)光(guang)學(xue)(xue)(xue)分(fen)(fen)度(du)(du)頭(tou)學(xue)(xue)(xue)分(fen)(fen)度(du)(du)頭(tou)滾(gun)動。當被(bei)檢(jian)(jian)分(fen)(fen)度(du)(du)頭(tou)斷(duan)定在(zai)開(kai)始(shi)方(fang)位時(shi),記下(xia)光(guang)學(xue)(xue)(xue)分(fen)(fen)度(du)(du)頭(tou)開(kai)始(shi)方(fang)位的(de)讀數值。
編(bian)(bian)(bian)程(cheng)原(yuan)(yuan)點(dian)(dian)、工件(jian)(jian)(jian)(jian)(jian)(jian)原(yuan)(yuan)點(dian)(dian)的(de)(de)(de)(de)概念,編(bian)(bian)(bian)程(cheng)坐(zuo)標(biao)(biao)(biao)系(xi)是(shi)為(wei)了(le)編(bian)(bian)(bian)程(cheng)的(de)(de)(de)(de)需要在(zai)(zai)零(ling)(ling)(ling)件(jian)(jian)(jian)(jian)(jian)(jian)圖紙上(shang)(shang)(shang)所建立(li)起(qi)(qi)來(lai)的(de)(de)(de)(de)坐(zuo)標(biao)(biao)(biao)系(xi),它的(de)(de)(de)(de)坐(zuo)標(biao)(biao)(biao)原(yuan)(yuan)點(dian)(dian)稱為(wei)編(bian)(bian)(bian)程(cheng)原(yuan)(yuan)點(dian)(dian),它是(shi)用來(lai)計算編(bian)(bian)(bian)程(cheng)尺寸基點(dian)(dian)坐(zuo)標(biao)(biao)(biao)的(de)(de)(de)(de)基準(zhun)點(dian)(dian)。編(bian)(bian)(bian)程(cheng)原(yuan)(yuan)點(dian)(dian)的(de)(de)(de)(de)選擇(ze)要根據(ju)零(ling)(ling)(ling)件(jian)(jian)(jian)(jian)(jian)(jian)圖上(shang)(shang)(shang)的(de)(de)(de)(de)尺寸,位(wei)置(zhi)的(de)(de)(de)(de)設計基準(zhun)來(lai)選擇(ze),一(yi)般盡(jin)可能要讓(rang)編(bian)(bian)(bian)程(cheng)原(yuan)(yuan)點(dian)(dian)與設計基準(zhun)重(zhong)合(he)。工件(jian)(jian)(jian)(jian)(jian)(jian)原(yuan)(yuan)點(dian)(dian)是(shi)在(zai)(zai)零(ling)(ling)(ling)件(jian)(jian)(jian)(jian)(jian)(jian)的(de)(de)(de)(de)加(jia)(jia)(jia)工過程(cheng)中(zhong)(zhong),為(wei)了(le)讓(rang)機(ji)床和工件(jian)(jian)(jian)(jian)(jian)(jian)之(zhi)間建立(li)起(qi)(qi)正確的(de)(de)(de)(de)相對(dui)加(jia)(jia)(jia)工位(wei)置(zhi),從(cong)而(er)保(bao)證(zheng)加(jia)(jia)(jia)工軌跡的(de)(de)(de)(de)正確性,而(er)在(zai)(zai)機(ji)床的(de)(de)(de)(de)加(jia)(jia)(jia)工范圍(wei)內所建立(li)的(de)(de)(de)(de)加(jia)(jia)(jia)工坐(zuo)標(biao)(biao)(biao)系(xi),它的(de)(de)(de)(de)坐(zuo)標(biao)(biao)(biao)原(yuan)(yuan)點(dian)(dian)稱為(wei)工件(jian)(jian)(jian)(jian)(jian)(jian)原(yuan)(yuan)點(dian)(dian)。工件(jian)(jian)(jian)(jian)(jian)(jian)坐(zuo)標(biao)(biao)(biao)原(yuan)(yuan)點(dian)(dian)的(de)(de)(de)(de)選擇(ze)是(shi)在(zai)(zai)機(ji)床的(de)(de)(de)(de)加(jia)(jia)(jia)工范圍(wei)內進行選取(qu),可以在(zai)(zai)工件(jian)(jian)(jian)(jian)(jian)(jian)上(shang)(shang)(shang),夾(jia)具上(shang)(shang)(shang)或靠近工件(jian)(jian)(jian)(jian)(jian)(jian)和夾(jia)具的(de)(de)(de)(de)某(mou)一(yi)位(wei)置(zhi)。數(shu)控車床廠家零(ling)(ling)(ling)件(jian)(jian)(jian)(jian)(jian)(jian)被定(ding)位(wei)和裝夾(jia)在(zai)(zai)機(ji)床上(shang)(shang)(shang)之(zhi)后(hou)(hou),相應的(de)(de)(de)(de)編(bian)(bian)(bian)程(cheng)原(yuan)(yuan)點(dian)(dian)在(zai)(zai)機(ji)床坐(zuo)標(biao)(biao)(biao)系(xi)中(zhong)(zhong)的(de)(de)(de)(de)位(wei)置(zhi)應與工件(jian)(jian)(jian)(jian)(jian)(jian)的(de)(de)(de)(de)加(jia)(jia)(jia)工原(yuan)(yuan)點(dian)(dian)重(zhong)合(he)。因此需要通過對(dui)刀的(de)(de)(de)(de)手(shou)段(duan)建立(li)工件(jian)(jian)(jian)(jian)(jian)(jian)坐(zuo)標(biao)(biao)(biao)系(xi)即(ji)為(wei)加(jia)(jia)(jia)工坐(zuo)標(biao)(biao)(biao)系(xi),之(zhi)后(hou)(hou)通過調用并執(zhi)行程(cheng)序(xu)中(zhong)(zhong)的(de)(de)(de)(de)工件(jian)(jian)(jian)(jian)(jian)(jian)坐(zuo)標(biao)(biao)(biao)系(xi)建立(li)指令(ling),比如(ru)零(ling)(ling)(ling)點(dian)(dian)偏置(zhi)指令(ling),建立(li)局(ju)部坐(zuo)標(biao)(biao)(biao)系(xi)指令(ling)等,從(cong)而(er)保(bao)證(zheng)零(ling)(ling)(ling)件(jian)(jian)(jian)(jian)(jian)(jian)的(de)(de)(de)(de)正確加(jia)(jia)(jia)工。
坐標(biao)車床鏜床的(de)(de)定(ding)位精(jing)度(du)(du)需求是比較(jiao)高的(de)(de),所(suo)以要檢查作業(ye)臺(tai)(tai)或主(zhu)軸(zhou)箱在(zai)(zai)移(yi)(yi)動(dong)坐標(biao)定(ding)位后(hou)的(de)(de)定(ding)位差(cha)(cha)(cha)錯(cuo)。 國產各式(shi)坐標(biao)鏜床的(de)(de)定(ding)位體(ti)系(xi)有光學(xue)體(ti)系(xi)和機械體(ti)系(xi)(即絲杠和校對尺(chi)(chi))。選用的(de)(de)定(ding)位體(ti)系(xi)雖不一樣,但(dan)定(ding)位差(cha)(cha)(cha)錯(cuo)的(de)(de)丈量(liang)辦(ban)法是一樣的(de)(de)。在(zai)(zai)機床臺(tai)(tai)上,沿(yan)縱向移(yi)(yi)動(dong)方向放置一個精(jing)細(xi)的(de)(de)刻(ke)線(xian)尺(chi)(chi)(刻(ke)線(xian)尺(chi)(chi)的(de)(de)刻(ke)線(xian)精(jing)度(du)(du)應(ying)帶(dai)差(cha)(cha)(cha)錯(cuo)檢定(ding)表(biao),檢定(ding)精(jing)度(du)(du)在(zai)(zai)0.0005mm以內),刻(ke)線(xian)尺(chi)(chi)放在(zai)(zai)作業(ye)臺(tai)(tai)的(de)(de)基地,高度(du)(du)應(ying)在(zai)(zai)作業(ye)臺(tai)(tai)面(mian)至(zhi)筆(bi)直主(zhu)軸(zhou)端面(mian)較(jiao)大間隔(ge)的(de)(de)l/3~l/2處。將(jiang)讀數(shu)(shu)顯微(wei)(wei)鏡(其讀數(shu)(shu)精(jing)度(du)(du)為(wei)0.001~0.002mm)固定(ding)在(zai)(zai)主(zhu)軸(zhou)套筒上,使(shi)顯微(wei)(wei)鏡能(neng)明(ming)晰地觀察到刻(ke)線(xian)尺(chi)(chi)上的(de)(de)刻(ke)線(xian),對作業(ye)臺(tai)(tai)在(zai)(zai)規則長度(du)(du)上的(de)(de)移(yi)(yi)動(dong)進行檢查(通(tong)常(chang)規則每移(yi)(yi)動(dong)l0mm讀數(shu)(shu)一次)。在(zai)(zai)讀數(shu)(shu)時,廠家(jia)作業(ye)臺(tai)(tai)應(ying)夾緊。定(ding)位差(cha)(cha)(cha)錯(cuo)是恣意兩次定(ding)位時讀數(shu)(shu)的(de)(de)實踐差(cha)(cha)(cha)值的(de)(de)大代數(shu)(shu)差(cha)(cha)(cha)。
這(zhe)一時期,數(shu)控機(ji)床(chuang)銷售靠苦“熬”行不通了。杰克機(ji)床(chuang)有限公(gong)司(si)董事長陳華貴說,這(zhe)次(ci)危機(ji)與2008年不同(tong),如果(guo)說當(dang)年就如同(tong)一次(ci)地震,企(qi)業(ye)只(zhi)要保存實力等(deng)待救援就可以了;而(er)這(zhe)次(ci)情況要復雜很(hen)多,綜合了各方面的(de)(de)因(yin)(yin)素,本質上(shang)是一種產能(neng)的(de)(de)過(guo)剩,是一次(ci)擠泡(pao)沫的(de)(de)過(guo)程(cheng),企(qi)業(ye)必須搶(qiang)先自救。他(ta)認為,雖然現在因(yin)(yin)為市場(chang)低(di)迷,企(qi)業(ye)競爭加大,但絕(jue)沒有到達(da)慘烈的(de)(de)程(cheng)度,最(zui)多也(ye)就是比較(jiao)難(nan)受。“如果(guo)一場(chang)戰役(yi)一個團(tuan)的(de)(de)人上(shang)去,能(neng)全(quan)身而(er)退的(de)(de)還有上(shang)百號人,那絕(jue)說不上(shang)慘烈。”
東北橫(heng)(heng)(heng)梁(liang)(liang)(liang)移(yi)動(dong)時(shi)傾(qing)(qing)斜度差錯(cuo)(cuo)的(de)(de)(de)檢查(cha)辦法,在橫(heng)(heng)(heng)梁(liang)(liang)(liang)導軌的(de)(de)(de)基(ji)地方(fang)位(wei),平(ping)行于橫(heng)(heng)(heng)梁(liang)(liang)(liang)放置一個水(shui)平(ping)儀。移(yi)動(dong)橫(heng)(heng)(heng)梁(liang)(liang)(liang),每隔500mm(或小于500mm)記載一次讀(du)數(shu),在橫(heng)(heng)(heng)梁(liang)(liang)(liang)悉數(shu)行程上至少記載3個讀(du)數(shu)。在橫(heng)(heng)(heng)梁(liang)(liang)(liang)悉數(shu)行程上檢查(cha)時(shi),兩筆直刀架(或銑頭)應移(yi)到橫(heng)(heng)(heng)梁(liang)(liang)(liang)上相對稱的(de)(de)(de)方(fang)位(wei)。而橫(heng)(heng)(heng)梁(liang)(liang)(liang)的(de)(de)(de)移(yi)動(dong)方(fang)向,只(zhi)能由(you)下往上,不能往復。這種辦法多用于龍門刨床、數(shu)控銑床、立式車床等橫(heng)(heng)(heng)梁(liang)(liang)(liang)移(yi)動(dong)時(shi)的(de)(de)(de)傾(qing)(qing)斜度差錯(cuo)(cuo)的(de)(de)(de)檢查(cha)。