1、在(zai)使用前，數(shu)控(kong)(kong)車(che)(che)床(chuang)斜(xie)床(chuang)身數(shu)控(kong)(kong)車(che)(che)床(chuang)要先通過(guo)幾何精度檢驗合(he)格，然后再清(qing)理(li)整機。具體地，就(jiu)是(shi)要利用含(han)有清(qing)洗(xi)劑的棉布或綢布來清(qing)洗(xi)，這一(yi)階段(duan)不得使用棉紗或紗布，以免出現機器卡阻現象，也就(jiu)是(shi)說要把斜(xie)床(chuang)身數(shu)控(kong)(kong)車(che)(che)床(chuang)在(zai)出廠(chang)(chang)時(shi)(shi)為保(bao)護導軌面(mian)(mian)和加工面(mian)(mian)而涂上的防銹油或防銹漆清(qing)洗(xi)掉，同時(shi)(shi)洗(xi)干凈外表面(mian)(mian)的灰塵(chen)。與此同時(shi)(shi)，廠(chang)(chang)家在(zai)各滑動(dong)面(mian)(mian)及工作(zuo)面(mian)(mian)涂上廠(chang)(chang)家指定的潤滑油。

沈陽機(ji)(ji)床(chuang)(chuang)主軸(zhou)(zhou)進口可(ke)選擇軸(zhou)(zhou)優(you)化軟件“IBN-TOOL”對各軸(zhou)(zhou)進行(xing)優(you)化 沈陽機(ji)(ji)床(chuang)(chuang)“IBN-TOOLu可(ke)裝在(zai)MMC 102或(huo)安裝在(zai)PG740上(shang)。以往在(zai)模擬驅動上(shang)做(zuo)軸(zhou)(zhou)優(you)化時，還要借助于(yu)示(shi)(shi)波器(qi)來觀察驅動和(he)沈陽機(ji)(ji)床(chuang)(chuang)電動機(ji)(ji)和(he)機(ji)(ji)械(xie)負(fu)載時的(de)階(jie)(jie)躍響應(ying)。但在(zai)611D上(shang)，只要有(you)“IBIV-TOOL”這(zhe)個軟件就可(ke)以在(zai)MMC102或(huo)在(zai)PG740上(shang)對各軸(zhou)(zhou)的(de)速(su)度環，位置環進行(xing)頻率補償（用低(di)通(tong)或(huo)帶通(tong)濾(lv)波器(qi)）及軸(zhou)(zhou)的(de)優(you)化，從而獲得(de)一個盡可(ke)能(neng)理想的(de)階(jie)(jie)躍相應(ying)曲線，而無需示(shi)(shi)渡器(qi)的(de)幫助，這(zhe)在(zai)調試現場是非常有(you)益(yi)的(de)。

有條件時亦可(ke)使用光學(xue)平直(zhi)儀檢(jian)查，將縱(zong)切車(che)床(chuang)光學(xue)平直(zhi)儀置于機(ji)床(chuang)一(yi)(yi)端，反射(she)鏡(jing)置于溜板或作業臺面(mian)上，在行程(cheng)的兩個極限(xian)方位，調整平直(zhi)儀及反射(she)鏡(jing)，使平行光管的亮(liang)十(shi)字像同(tong)可(ke)動分劃板的準線重合。作業臺每移動500mm，廠家讀數(shu)一(yi)(yi)次并作好記載，將讀數(shu)順次擺放畫出作業臺的運動曲(qu)線，再核算1000mm長度上和行程(cheng)全長上的差錯值。

10年(nian)數控(kong)車床(chuang)老師傅分享的(de)操作技巧(qiao)與心得：時間如(ru)逝，一(yi)轉眼操作沈(shen)陽數控(kong)機(ji)床(chuang)已有十(shi)(shi)年(nian)，十(shi)(shi)年(nian)的(de)摸爬(pa)滾打讓我積(ji)累(lei)了(le)數控(kong)車床(chuang)的(de)一(yi)些(xie)加(jia)(jia)工(gong)技巧(qiao)與心得，與各位同仁交流。因(yin)加(jia)(jia)工(gong)零(ling)件(jian)(jian)(jian)(jian)的(de)更(geng)換頻繁及工(gong)廠條(tiao)件(jian)(jian)(jian)(jian)受限(xian)，十(shi)(shi)年(nian)來我們(men)都是自己編程(cheng)，自己對刀(dao)，自己調試(shi)及完(wan)(wan)成(cheng)零(ling)件(jian)(jian)(jian)(jian)的(de)加(jia)(jia)工(gong)，總結起來操作技巧(qiao)分為(wei)以下(xia)幾點：零(ling)件(jian)(jian)(jian)(jian)在編完(wan)(wan)程(cheng)序(xu)，對好(hao)刀(dao)后(hou)需要進行(xing)試(shi)切(qie)調試(shi)，為(wei)了(le)防止程(cheng)序(xu)上(shang)出現(xian)錯誤和對刀(dao)的(de)失誤，造(zao)成(cheng)撞機(ji)事(shi)故，我們(men)應(ying)該先進行(xing)空行(xing)程(cheng)模擬加(jia)(jia)工(gong)，廠家在機(ji)床(chuang)的(de)座標系里面對刀(dao)具向右整體平移零(ling)件(jian)(jian)(jian)(jian)總長的(de)2——3倍(bei)；然后(hou)開(kai)始(shi)模擬加(jia)(jia)工(gong)，模擬加(jia)(jia)工(gong)完(wan)(wan)成(cheng)以后(hou)確(que)認(ren)程(cheng)序(xu)及對刀(dao)無誤，再開(kai)始(shi)對零(ling)件(jian)(jian)(jian)(jian)進行(xing)加(jia)(jia)工(gong)，首件(jian)(jian)(jian)(jian)零(ling)件(jian)(jian)(jian)(jian)加(jia)(jia)工(gong)完(wan)(wan)成(cheng)后(hou)，先自檢(jian)(jian)，確(que)認(ren)合(he)格(ge)(ge)，再找專(zhuan)職檢(jian)(jian)驗檢(jian)(jian)查，專(zhuan)職檢(jian)(jian)驗確(que)認(ren)合(he)格(ge)(ge)后(hou)這(zhe)才表示(shi)調試(shi)結束。成(cheng)零(ling)件(jian)(jian)(jian)(jian)在首件(jian)(jian)(jian)(jian)試(shi)切(qie)完(wan)(wan)成(cheng)后(hou)，就要進行(xing)成(cheng)批(pi)生產(chan)，但首件(jian)(jian)(jian)(jian)的(de)合(he)格(ge)(ge)并不(bu) 等于(yu)整批(pi)零(ling)件(jian)(jian)(jian)(jian)就會合(he)格(ge)(ge)，因(yin)為(wei)在加(jia)(jia)工(gong)過程(cheng)中，因(yin)加(jia)(jia)工(gong)材料的(de)不(bu)同會使(shi)刀(dao)具產(chan)生

淺談進口(kou)車床(chuang)(chuang)(chuang)刨(bao)床(chuang)(chuang)(chuang)的安(an)全(quan)使用(yong)(yong)知(zhi)識工(gong)(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)必須夾牢(lao)在(zai)夾具(ju)(ju)或(huo)(huo)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)臺(tai)(tai)上(shang)，夾裝(zhuang)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)的壓板不(bu)得長(chang)出工(gong)(gong)(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)臺(tai)(tai)，在(zai)機床(chuang)(chuang)(chuang)大(da)行程(cheng)內(nei)不(bu)準站(zhan)人(ren)。刀(dao)具(ju)(ju)不(bu)得伸(shen)出過長(chang)，應(ying)裝(zhuang)夾牢(lao)靠。2、校正工(gong)(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)時(shi)(shi)，嚴禁(jin)用(yong)(yong)金屬物(wu)猛敲或(huo)(huo)用(yong)(yong)刀(dao)架(jia)推頂工(gong)(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)。3、工(gong)(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)寬度(du)超出單臂刨(bao)床(chuang)(chuang)(chuang)加工(gong)(gong)(gong)(gong)(gong)(gong)(gong)寬度(du)時(shi)(shi)，其重心(xin)對工(gong)(gong)(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)臺(tai)(tai)重心(xin)的偏(pian)移量(liang)不(bu)應(ying)大(da)于(yu)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)臺(tai)(tai)寬度(du)的四分之(zhi)一(yi)。 4、調(diao)整沖程(cheng)應(ying)使刀(dao)具(ju)(ju)不(bu)接(jie)觸(chu)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)，用(yong)(yong)手柄搖動進行全(quan)行程(cheng)試驗，滑枕調(diao)整后應(ying)鎖緊并隨時(shi)(shi)取下搖手柄，以免落下傷人(ren)。5、龍(long)(long)門(men)刨(bao)床(chuang)(chuang)(chuang)的床(chuang)(chuang)(chuang)面(mian)或(huo)(huo)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)伸(shen)出過長(chang)時(shi)(shi)，應(ying)設(she)防護欄桿(gan)(gan)，在(zai)欄桿(gan)(gan)內(nei)禁(jin)止(zhi)通過行人(ren)或(huo)(huo)堆(dui)碼物(wu)品。6、龍(long)(long)門(men)刨(bao)床(chuang)(chuang)(chuang)在(zai)刨(bao)削大(da)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)前，應(ying)先檢(jian)查(cha)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)與龍(long)(long)門(men)柱、刀(dao)架(jia)間的預留空隙，并檢(jian)查(cha)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)高度(du)限位器安(an)裝(zhuang)是否正確牢(lao)固。7、龍(long)(long)門(men)刨(bao)的工(gong)(gong)(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)臺(tai)(tai)面(mian)和床(chuang)(chuang)(chuang)面(mian)及(ji)刀(dao)架(jia)上(shang)禁(jin)止(zhi)站(zhan)人(ren)、存(cun)放工(gong)(gong)(gong)(gong)(gong)(gong)(gong)具(ju)(ju)和其它物(wu)品。操作(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)人(ren)員不(bu)得跨越臺(tai)(tai)面(mian)。8、作(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)用(yong)(yong)于(yu)牛頭刨(bao)床(chuang)(chuang)(chuang)手柄上(shang)的力(li)，在(zai)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)(zuo)(zuo)(zuo)臺(tai)(tai)水平移動時(shi)(shi)，不(bu)應(ying)超過8kg，上(shang)下移動時(shi)(shi)，不(bu)應(ying)超過10kg。9、工(gong)(gong)(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)(jian)裝(zhuang)卸(xie)、翻身時(shi)(shi)應(ying)注意銳邊、毛刺割(ge)手。

坐標(biao)鏜床(chuang)的(de)(de)(de)(de)(de)(de)定(ding)(ding)(ding)(ding)(ding)位(wei)(wei)精(jing)度(du)(du)需(xu)求是(shi)比較高的(de)(de)(de)(de)(de)(de)，所(suo)以沈陽(yang)車床(chuang)進口要(yao)檢(jian)查作業(ye)臺或主(zhu)軸箱在(zai)(zai)(zai)(zai)移(yi)(yi)動坐標(biao)定(ding)(ding)(ding)(ding)(ding)位(wei)(wei)后(hou)的(de)(de)(de)(de)(de)(de)定(ding)(ding)(ding)(ding)(ding)位(wei)(wei)差(cha)(cha)錯(cuo)。國產各式(shi)坐標(biao)鏜床(chuang)的(de)(de)(de)(de)(de)(de)定(ding)(ding)(ding)(ding)(ding)位(wei)(wei)體(ti)系有光(guang)學體(ti)系（即絲杠和校對尺）。選用的(de)(de)(de)(de)(de)(de)定(ding)(ding)(ding)(ding)(ding)位(wei)(wei)體(ti)系雖不一(yi)(yi)樣(yang)，但定(ding)(ding)(ding)(ding)(ding)位(wei)(wei)差(cha)(cha)錯(cuo)的(de)(de)(de)(de)(de)(de)丈量(liang)辦(ban)法是(shi)一(yi)(yi)樣(yang)的(de)(de)(de)(de)(de)(de)。在(zai)(zai)(zai)(zai)機床(chuang)臺上，沿(yan)縱向(xiang)移(yi)(yi)動方向(xiang)放(fang)(fang)置一(yi)(yi)個精(jing)細的(de)(de)(de)(de)(de)(de)刻(ke)線尺（刻(ke)線尺的(de)(de)(de)(de)(de)(de)刻(ke)線精(jing)度(du)(du)應(ying)帶差(cha)(cha)錯(cuo)檢(jian)定(ding)(ding)(ding)(ding)(ding)表，檢(jian)定(ding)(ding)(ding)(ding)(ding)精(jing)度(du)(du)在(zai)(zai)(zai)(zai)0.0005mm以內），刻(ke)線尺放(fang)(fang)在(zai)(zai)(zai)(zai)作業(ye)臺的(de)(de)(de)(de)(de)(de)基地(di)，高度(du)(du)應(ying)在(zai)(zai)(zai)(zai)作業(ye)臺面至筆直(zhi)主(zhu)軸端(duan)面較大間隔的(de)(de)(de)(de)(de)(de)l/3~l/2處。將(jiang)讀數(shu)(shu)(shu)顯(xian)微鏡（其讀數(shu)(shu)(shu)精(jing)度(du)(du)為0.001~0.002mm）固定(ding)(ding)(ding)(ding)(ding)在(zai)(zai)(zai)(zai)主(zhu)軸套筒上，使顯(xian)微鏡能明晰地(di)觀(guan)察到刻(ke)線尺上的(de)(de)(de)(de)(de)(de)刻(ke)線，對作業(ye)臺在(zai)(zai)(zai)(zai)規則長度(du)(du)上的(de)(de)(de)(de)(de)(de)移(yi)(yi)動進行檢(jian)查（通常規則每(mei)移(yi)(yi)動l0mm讀數(shu)(shu)(shu)一(yi)(yi)次(ci)）。在(zai)(zai)(zai)(zai)讀數(shu)(shu)(shu)時，作業(ye)臺應(ying)夾緊。定(ding)(ding)(ding)(ding)(ding)位(wei)(wei)差(cha)(cha)錯(cuo)是(shi)恣意(yi)兩次(ci)定(ding)(ding)(ding)(ding)(ding)位(wei)(wei)時讀數(shu)(shu)(shu)的(de)(de)(de)(de)(de)(de)實踐(jian)差(cha)(cha)值的(de)(de)(de)(de)(de)(de)大代數(shu)(shu)(shu)差(cha)(cha)。