淺談進口車床(chuang)(chuang)刨(bao)床(chuang)(chuang)的(de)安(an)全使用知識工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)必須夾(jia)牢(lao)在(zai)(zai)夾(jia)具(ju)或工(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)(zuo)臺(tai)(tai)(tai)(tai)上(shang),夾(jia)裝(zhuang)工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)的(de)壓板不(bu)(bu)(bu)得(de)(de)長出工(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)(zuo)臺(tai)(tai)(tai)(tai),在(zai)(zai)機床(chuang)(chuang)大(da)行(xing)程內不(bu)(bu)(bu)準站(zhan)人(ren)。刀具(ju)不(bu)(bu)(bu)得(de)(de)伸出過長,應(ying)(ying)裝(zhuang)夾(jia)牢(lao)靠。2、校正工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)時(shi),嚴禁用金(jin)屬物猛敲或用刀架推頂工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)。3、工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)寬度超(chao)出單臂刨(bao)床(chuang)(chuang)加工(gong)(gong)(gong)(gong)(gong)寬度時(shi),其重心對工(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)(zuo)臺(tai)(tai)(tai)(tai)重心的(de)偏移量不(bu)(bu)(bu)應(ying)(ying)大(da)于工(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)(zuo)臺(tai)(tai)(tai)(tai)寬度的(de)四(si)分(fen)之一。 4、調(diao)整(zheng)沖程應(ying)(ying)使刀具(ju)不(bu)(bu)(bu)接觸工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian),用手柄搖(yao)動(dong)進行(xing)全行(xing)程試驗,滑枕調(diao)整(zheng)后應(ying)(ying)鎖緊(jin)并隨時(shi)取下(xia)搖(yao)手柄,以免落(luo)下(xia)傷人(ren)。5、龍門刨(bao)床(chuang)(chuang)的(de)床(chuang)(chuang)面或工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)伸出過長時(shi),應(ying)(ying)設(she)防護欄桿(gan),在(zai)(zai)欄桿(gan)內禁止通(tong)過行(xing)人(ren)或堆(dui)碼物品。6、龍門刨(bao)床(chuang)(chuang)在(zai)(zai)刨(bao)削大(da)工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)前,應(ying)(ying)先(xian)檢查(cha)工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)與(yu)龍門柱(zhu)、刀架間(jian)的(de)預留空(kong)隙,并檢查(cha)工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)高(gao)度限位器(qi)安(an)裝(zhuang)是否正確牢(lao)固。7、龍門刨(bao)的(de)工(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)(zuo)臺(tai)(tai)(tai)(tai)面和床(chuang)(chuang)面及刀架上(shang)禁止站(zhan)人(ren)、存放工(gong)(gong)(gong)(gong)(gong)具(ju)和其它物品。操作(zuo)(zuo)(zuo)(zuo)人(ren)員(yuan)不(bu)(bu)(bu)得(de)(de)跨越臺(tai)(tai)(tai)(tai)面。8、作(zuo)(zuo)(zuo)(zuo)用于牛(niu)頭(tou)刨(bao)床(chuang)(chuang)手柄上(shang)的(de)力,在(zai)(zai)工(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)(zuo)臺(tai)(tai)(tai)(tai)水平移動(dong)時(shi),不(bu)(bu)(bu)應(ying)(ying)超(chao)過8kg,上(shang)下(xia)移動(dong)時(shi),不(bu)(bu)(bu)應(ying)(ying)超(chao)過10kg。9、工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)裝(zhuang)卸、翻身時(shi)應(ying)(ying)注意銳邊、毛刺割手。
數控機(ji)(ji)(ji)床(chuang)銷售一是(shi)(shi)加(jia)大(da)力(li)(li)度(du)(du)。這(zhe)一層次涉及(ji)企(qi)業(ye)各方(fang)面工(gong)作,比如強(qiang)化管(guan)理、降低成(cheng)本、狠抓質(zhi)(zhi)量、搶占市(shi)(shi)場(chang)(chang)等(deng)。這(zhe)是(shi)(shi)企(qi)業(ye)應(ying)對(dui)市(shi)(shi)場(chang)(chang)普遍(bian)采取的(de)舉措,也(ye)是(shi)(shi)企(qi)業(ye)應(ying)對(dui)市(shi)(shi)場(chang)(chang)危機(ji)(ji)(ji)的(de)本能反(fan)應(ying),相對(dui)平時只是(shi)(shi)加(jia)大(da)力(li)(li)度(du)(du)而(er)已(yi)。二是(shi)(shi)改變“打法(fa)”。比如寧江機(ji)(ji)(ji)床(chuang)下大(da)氣力(li)(li)致力(li)(li)于建(jian)(jian)立的(de)“質(zhi)(zhi)量責任追溯機(ji)(ji)(ji)制”,在產(chan)品出廠前的(de)每個(ge)環(huan)節增(zeng)加(jia)監測成(cheng)本,以方(fang)便追溯。還有昆明(ming)機(ji)(ji)(ji)床(chuang)派技術人員到用戶車間專研了數月時間,包括沈陽(yang)機(ji)(ji)(ji)床(chuang)深入研究用戶制造工(gong)藝(yi),并(bing)和(he)用戶共同設計生(sheng)產(chan)線方(fang)案(an)。這(zhe)些真(zhen)正保障(zhang)產(chan)品質(zhi)(zhi)量和(he)從用戶工(gong)藝(yi)角度(du)(du)出發設計生(sheng)產(chan)線的(de)做法(fa)比加(jia)大(da)力(li)(li)度(du)(du)更有針對(dui)性。三是(shi)(shi)重新對(dui)企(qi)業(ye)進(jin)行戰略(lve)定位。在新的(de)市(shi)(shi)場(chang)(chang)環(huan)境下,企(qi)業(ye)要重新梳理自己的(de)戰略(lve)定位,即企(qi)業(ye)究竟要為哪些市(shi)(shi)場(chang)(chang)服務,以及(ji)怎樣在鎖(suo)定的(de)市(shi)(shi)場(chang)(chang)中建(jian)(jian)立自身獨特的(de)優(you)勢?
10年(nian)(nian)數(shu)控(kong)車床(chuang)(chuang)老師傅分享的(de)(de)(de)操(cao)作(zuo)技(ji)巧(qiao)與(yu)心得(de):時間如逝,一轉眼操(cao)作(zuo)沈陽數(shu)控(kong)機(ji)床(chuang)(chuang)已有十(shi)年(nian)(nian),十(shi)年(nian)(nian)的(de)(de)(de)摸爬(pa)滾打(da)讓我(wo)積累(lei)了數(shu)控(kong)車床(chuang)(chuang)的(de)(de)(de)一些(xie)加(jia)(jia)工(gong)(gong)(gong)技(ji)巧(qiao)與(yu)心得(de),與(yu)各位同(tong)(tong)仁交(jiao)流。因(yin)加(jia)(jia)工(gong)(gong)(gong)零(ling)(ling)件(jian)(jian)的(de)(de)(de)更換頻繁及工(gong)(gong)(gong)廠條件(jian)(jian)受限,十(shi)年(nian)(nian)來我(wo)們都是(shi)自(zi)(zi)己編程(cheng)(cheng),自(zi)(zi)己對(dui)(dui)刀(dao),自(zi)(zi)己調試(shi)及完(wan)成(cheng)(cheng)零(ling)(ling)件(jian)(jian)的(de)(de)(de)加(jia)(jia)工(gong)(gong)(gong),總(zong)結(jie)起來操(cao)作(zuo)技(ji)巧(qiao)分為以下(xia)幾點:零(ling)(ling)件(jian)(jian)在(zai)(zai)編完(wan)程(cheng)(cheng)序,對(dui)(dui)好(hao)刀(dao)后(hou)(hou)(hou)需(xu)要(yao)(yao)進行(xing)(xing)試(shi)切(qie)調試(shi),為了防(fang)止程(cheng)(cheng)序上出現錯誤(wu)(wu)和對(dui)(dui)刀(dao)的(de)(de)(de)失誤(wu)(wu),造成(cheng)(cheng)撞機(ji)事故(gu),我(wo)們應該先(xian)進行(xing)(xing)空行(xing)(xing)程(cheng)(cheng)模(mo)擬(ni)加(jia)(jia)工(gong)(gong)(gong),廠家在(zai)(zai)機(ji)床(chuang)(chuang)的(de)(de)(de)座標系里(li)面對(dui)(dui)刀(dao)具向右整(zheng)體平(ping)移零(ling)(ling)件(jian)(jian)總(zong)長的(de)(de)(de)2——3倍;然后(hou)(hou)(hou)開(kai)(kai)始(shi)模(mo)擬(ni)加(jia)(jia)工(gong)(gong)(gong),模(mo)擬(ni)加(jia)(jia)工(gong)(gong)(gong)完(wan)成(cheng)(cheng)以后(hou)(hou)(hou)確(que)認程(cheng)(cheng)序及對(dui)(dui)刀(dao)無誤(wu)(wu),再開(kai)(kai)始(shi)對(dui)(dui)零(ling)(ling)件(jian)(jian)進行(xing)(xing)加(jia)(jia)工(gong)(gong)(gong),首(shou)(shou)件(jian)(jian)零(ling)(ling)件(jian)(jian)加(jia)(jia)工(gong)(gong)(gong)完(wan)成(cheng)(cheng)后(hou)(hou)(hou),先(xian)自(zi)(zi)檢(jian),確(que)認合(he)(he)格(ge),再找專職(zhi)檢(jian)驗(yan)檢(jian)查,專職(zhi)檢(jian)驗(yan)確(que)認合(he)(he)格(ge)后(hou)(hou)(hou)這才表示調試(shi)結(jie)束(shu)。成(cheng)(cheng)零(ling)(ling)件(jian)(jian)在(zai)(zai)首(shou)(shou)件(jian)(jian)試(shi)切(qie)完(wan)成(cheng)(cheng)后(hou)(hou)(hou),就(jiu)要(yao)(yao)進行(xing)(xing)成(cheng)(cheng)批生產,但首(shou)(shou)件(jian)(jian)的(de)(de)(de)合(he)(he)格(ge)并(bing)不 等于整(zheng)批零(ling)(ling)件(jian)(jian)就(jiu)會(hui)合(he)(he)格(ge),因(yin)為在(zai)(zai)加(jia)(jia)工(gong)(gong)(gong)過程(cheng)(cheng)中,因(yin)加(jia)(jia)工(gong)(gong)(gong)材料的(de)(de)(de)不同(tong)(tong)會(hui)使(shi)刀(dao)具產生
數(shu)控機床(chuang)檢(jian)查作(zuo)業(ye)(ye)臺(tai)(tai)移動(dong)對水(shui)平銑頭(tou)(tou)(tou)主軸(zhou)軸(zhou)線的(de)筆直度(du)(du)差錯的(de)辦法。銷售檢(jian)查時,將進口(kou)水(shui)平銑頭(tou)(tou)(tou)固(gu)定在(zai)(zai)接近作(zuo)業(ye)(ye)臺(tai)(tai)面(mian)的(de)方(fang)位,夾緊主軸(zhou)套(tao)筒,可(ke)旋轉視點的(de)銑頭(tou)(tou)(tou)應(ying)調整到零位。作(zuo)業(ye)(ye)臺(tai)(tai)移至導軌基地(di),即離主軸(zhou)軸(zhou)線L/2的(de)當(dang)地(di),并在(zai)(zai)作(zuo)業(ye)(ye)臺(tai)(tai)T形(xing)槽(cao)中放一專(zhuan)用滑塊(kuai),使(shi)滑塊(kuai)凸緣緊靠在(zai)(zai)基地(di)T形(xing)槽(cao)的(de)旁邊(bian)面(mian)上。在(zai)(zai)主軸(zhou)上固(gu)定一個(ge)角形(xing)表(biao)桿,使(shi)千(qian)分表(biao)測頭(tou)(tou)(tou)頂在(zai)(zai)滑塊(kuai)的(de)旁邊(bian)面(mian)上,記(ji)下表(biao)的(de)讀(du)數(shu)。滑塊(kuai)不(bu)動(dong),移動(dong)作(zuo)業(ye)(ye)臺(tai)(tai)L長度(du)(du)后(L的(de)長度(du)(du)按機床(chuang)不(bu)一樣(yang)規格(ge),由(you)沈陽機床(chuang)精度(du)(du)查驗規范(fan)斷(duan)定),放置主軸(zhou)180°使(shi)千(qian)分表(biao)觸頭(tou)(tou)(tou)再(zai)次觸及(ji)滑塊(kuai)的(de)旁邊(bian)面(mian)上查驗。千(qian)分表(biao)兩次讀(du)數(shu)的(de)較(jiao)大差值即是筆直度(du)(du)差錯。