可以看出,車銑復合加(jia)(jia)工(gong)機床(chuang)數控程序編制難度(du)非常大,而目前的(de)通用(yong)CAM 軟(ruan)(ruan)件(jian)(jian)用(yong)于車銑復合加(jia)(jia)工(gong)仍然存在很多缺陷(xian)(xian)和不(bu)足。為彌補這(zhe)些(xie)不(bu)足,在現(xian)有通用(yong)CAD/CAM 軟(ruan)(ruan)件(jian)(jian)的(de)基礎上開發適用(yong)于產品工(gong)藝(yi)和復合加(jia)(jia)工(gong)設備的(de)專(zhuan)用(yong)編程系統(tong)是一(yi)(yi)種(zhong)更為現(xian)實的(de)解決方案。這(zhe)一(yi)(yi)方面降(jiang)低了(le)軟(ruan)(ruan)件(jian)(jian)購置的(de)重(zhong)復投資(zi),同時也能避免由于編程平臺不(bu)統(tong)一(yi)(yi)而造成的(de)工(gong)藝(yi)知識不(bu)能重(zhong)用(yong)、人員配置復雜等(deng)缺陷(xian)(xian)。沈(shen)陽(yang)機床(chuang)銷售(shou)
自動化車床分(fen)(fen)(fen)(fen)(fen)(fen)度(du)(du)(du)(du)(du)(du)頭(tou)(tou)(tou)分(fen)(fen)(fen)(fen)(fen)(fen)度(du)(du)(du)(du)(du)(du)差錯,將(jiang)規(gui)范分(fen)(fen)(fen)(fen)(fen)(fen)度(du)(du)(du)(du)(du)(du)盤(pan)固(gu)(gu)定(ding)在(zai)分(fen)(fen)(fen)(fen)(fen)(fen)度(du)(du)(du)(du)(du)(du)頭(tou)(tou)(tou)的(de)(de)主(zhu)軸(zhou)上(shang),要保(bao)持基(ji)地重合,讀(du)數(shu)(shu)顯微鏡固(gu)(gu)定(ding)在(zai)查(cha)驗平板的(de)(de)支(zhi)架(jia)上(shang)。斷(duan)(duan)定(ding)手(shou)柄的(de)(de)開始(shi)(shi)方(fang)位(wei)(wei)(wei),使讀(du)數(shu)(shu)顯微鏡和分(fen)(fen)(fen)(fen)(fen)(fen)度(du)(du)(du)(du)(du)(du)盤(pan)對準零(ling)位(wei)(wei)(wei)。然后使分(fen)(fen)(fen)(fen)(fen)(fen)度(du)(du)(du)(du)(du)(du)頭(tou)(tou)(tou)每轉(zhuan)過(guo)(guo)90°進(jin)行一次讀(du)數(shu)(shu),并作好(hao)記載。用光(guang)(guang)學分(fen)(fen)(fen)(fen)(fen)(fen)度(du)(du)(du)(du)(du)(du)頭(tou)(tou)(tou)作比(bi)照檢(jian)(jian)查(cha)時,將(jiang)一根兩頭(tou)(tou)(tou)帶(dai)莫氏(shi)錐度(du)(du)(du)(du)(du)(du)的(de)(de)查(cha)驗棒,一端刺進(jin)光(guang)(guang)學分(fen)(fen)(fen)(fen)(fen)(fen)度(du)(du)(du)(du)(du)(du)頭(tou)(tou)(tou)主(zhu)軸(zhou)錐孔中(zhong)嚴(yan)密配合,另(ling)一端嚴(yan)密地刺進(jin)被(bei)(bei)(bei)檢(jian)(jian)分(fen)(fen)(fen)(fen)(fen)(fen)度(du)(du)(du)(du)(du)(du)頭(tou)(tou)(tou)主(zhu)軸(zhou)錐孔中(zhong),使兩個分(fen)(fen)(fen)(fen)(fen)(fen)度(du)(du)(du)(du)(du)(du)頭(tou)(tou)(tou)連成一體。被(bei)(bei)(bei)檢(jian)(jian)分(fen)(fen)(fen)(fen)(fen)(fen)度(du)(du)(du)(du)(du)(du)頭(tou)(tou)(tou)與(yu)光(guang)(guang)學分(fen)(fen)(fen)(fen)(fen)(fen)度(du)(du)(du)(du)(du)(du)頭(tou)(tou)(tou)主(zhu)軸(zhou)基(ji)地不等高時應(ying)調整墊(dian)平。脫開光(guang)(guang)學分(fen)(fen)(fen)(fen)(fen)(fen)度(du)(du)(du)(du)(du)(du)頭(tou)(tou)(tou)的(de)(de)手(shou)搖(yao)分(fen)(fen)(fen)(fen)(fen)(fen)度(du)(du)(du)(du)(du)(du)組織,滾動被(bei)(bei)(bei)檢(jian)(jian)分(fen)(fen)(fen)(fen)(fen)(fen)度(du)(du)(du)(du)(du)(du)頭(tou)(tou)(tou)的(de)(de)手(shou)柄,使被(bei)(bei)(bei)檢(jian)(jian)分(fen)(fen)(fen)(fen)(fen)(fen)度(du)(du)(du)(du)(du)(du)頭(tou)(tou)(tou)滾動,一起經(jing)過(guo)(guo)查(cha)驗棒可股動光(guang)(guang)學分(fen)(fen)(fen)(fen)(fen)(fen)度(du)(du)(du)(du)(du)(du)頭(tou)(tou)(tou)滾動。當被(bei)(bei)(bei)檢(jian)(jian)分(fen)(fen)(fen)(fen)(fen)(fen)度(du)(du)(du)(du)(du)(du)頭(tou)(tou)(tou)斷(duan)(duan)定(ding)在(zai)開始(shi)(shi)方(fang)位(wei)(wei)(wei)時,記下光(guang)(guang)學分(fen)(fen)(fen)(fen)(fen)(fen)度(du)(du)(du)(du)(du)(du)頭(tou)(tou)(tou)學分(fen)(fen)(fen)(fen)(fen)(fen)度(du)(du)(du)(du)(du)(du)頭(tou)(tou)(tou)滾動。當被(bei)(bei)(bei)檢(jian)(jian)廠家分(fen)(fen)(fen)(fen)(fen)(fen)度(du)(du)(du)(du)(du)(du)頭(tou)(tou)(tou)斷(duan)(duan)定(ding)在(zai)開始(shi)(shi)方(fang)位(wei)(wei)(wei)時,記下光(guang)(guang)學分(fen)(fen)(fen)(fen)(fen)(fen)度(du)(du)(du)(du)(du)(du)頭(tou)(tou)(tou)開始(shi)(shi)方(fang)位(wei)(wei)(wei)的(de)(de)讀(du)數(shu)(shu)值(zhi)。
進(jin)口車(che)床(chuang)數(shu)控加(jia)工(gong)(gong)(gong)中(zhong)心(xin)應(ying)(ying)注意(yi)的(de)日常保(bao)養維護(hu)(hu)措(cuo)施,先要做(zuo)(zuo)的(de)就是進(jin)口數(shu)控加(jia)工(gong)(gong)(gong)中(zhong)心(xin)所(suo)處(chu)的(de)地(di)(di)理環(huan)境的(de)保(bao)護(hu)(hu),為(wei)了延長加(jia)工(gong)(gong)(gong)中(zhong)心(xin)部分(fen)零(ling)件的(de)使(shi)用壽(shou)命,減弱零(ling)件的(de)磨(mo)損率,一(yi)(yi)般(ban)的(de)數(shu)控加(jia)工(gong)(gong)(gong)中(zhong)心(xin)要求(qiu)避免(mian)陽(yang)光(guang)照射(she),或者避免(mian)其他的(de)熱輻射(she)等,所(suo)以在建(jian)廠時(shi)就要注意(yi)到這一(yi)(yi)方(fang)面(mian),同時(shi)還要做(zuo)(zuo)到地(di)(di)理環(huan)境較(jiao)為(wei)干燥,粉塵及腐蝕性(xing)氣體等較(jiao)少,而(er)且由于(yu)數(shu)控加(jia)工(gong)(gong)(gong)中(zhong)心(xin)加(jia)工(gong)(gong)(gong)的(de)零(ling)件要求(qiu)的(de)精度(du)比(bi)較(jiao)高,所(suo)以地(di)(di)理位(wei)置應(ying)(ying)處(chu)在震(zhen)動小的(de)設備附(fu)近(jin)。
坐標鏜(tang)床(chuang)的(de)(de)定(ding)(ding)位(wei)(wei)精(jing)度需求是比較(jiao)高的(de)(de),所以沈(shen)陽車床(chuang)進(jin)口要檢(jian)(jian)查作(zuo)(zuo)業(ye)臺(tai)或主(zhu)軸(zhou)(zhou)(zhou)箱在(zai)移動(dong)坐標定(ding)(ding)位(wei)(wei)后的(de)(de)定(ding)(ding)位(wei)(wei)差(cha)(cha)錯(cuo)。國產各式坐標鏜(tang)床(chuang)的(de)(de)定(ding)(ding)位(wei)(wei)體系有光學體系(即絲杠和校(xiao)對(dui)尺)。選用的(de)(de)定(ding)(ding)位(wei)(wei)體系雖不一(yi)樣,但定(ding)(ding)位(wei)(wei)差(cha)(cha)錯(cuo)的(de)(de)丈量(liang)辦(ban)法是一(yi)樣的(de)(de)。在(zai)機床(chuang)臺(tai)上,沿縱向移動(dong)方向放置(zhi)一(yi)個精(jing)細的(de)(de)刻(ke)(ke)線(xian)(xian)尺(刻(ke)(ke)線(xian)(xian)尺的(de)(de)刻(ke)(ke)線(xian)(xian)精(jing)度應帶差(cha)(cha)錯(cuo)檢(jian)(jian)定(ding)(ding)表,檢(jian)(jian)定(ding)(ding)精(jing)度在(zai)0.0005mm以內),刻(ke)(ke)線(xian)(xian)尺放在(zai)作(zuo)(zuo)業(ye)臺(tai)的(de)(de)基地,高度應在(zai)作(zuo)(zuo)業(ye)臺(tai)面(mian)至(zhi)筆直主(zhu)軸(zhou)(zhou)(zhou)端面(mian)較(jiao)大間隔的(de)(de)l/3~l/2處。將讀(du)(du)數(shu)(shu)(shu)顯(xian)微鏡(其讀(du)(du)數(shu)(shu)(shu)精(jing)度為(wei)0.001~0.002mm)固定(ding)(ding)在(zai)主(zhu)軸(zhou)(zhou)(zhou)套筒上,使顯(xian)微鏡能明晰地觀察(cha)到刻(ke)(ke)線(xian)(xian)尺上的(de)(de)刻(ke)(ke)線(xian)(xian),對(dui)作(zuo)(zuo)業(ye)臺(tai)在(zai)規則(ze)長(chang)度上的(de)(de)移動(dong)進(jin)行檢(jian)(jian)查(通常規則(ze)每移動(dong)l0mm讀(du)(du)數(shu)(shu)(shu)一(yi)次)。在(zai)讀(du)(du)數(shu)(shu)(shu)時,作(zuo)(zuo)業(ye)臺(tai)應夾(jia)緊。定(ding)(ding)位(wei)(wei)差(cha)(cha)錯(cuo)是恣意兩次定(ding)(ding)位(wei)(wei)時讀(du)(du)數(shu)(shu)(shu)的(de)(de)實踐(jian)差(cha)(cha)值的(de)(de)大代數(shu)(shu)(shu)差(cha)(cha)。
在(zai)(zai)(zai)(zai)實際進行(xing)切削加工(gong)時,斜床(chuang)(chuang)(chuang)身數(shu)(shu)(shu)控(kong)車(che)(che)床(chuang)(chuang)(chuang)擁(yong)有選配動力(li)(li)刀(dao)具(ju)(ju)功能以(yi)及8工(gong)位轉塔刀(dao)架,所(suo)以(yi)它(ta)在(zai)(zai)(zai)(zai)不同產品的(de)(de)加工(gong)中(zhong)都可以(yi)發揮重(zhong)要(yao)(yao)的(de)(de)作(zuo)用(yong)(yong),特別是在(zai)(zai)(zai)(zai)復(fu)雜、高(gao)精度(du)零件明顯具(ju)(ju)備其他(ta)產品不具(ju)(ju)備的(de)(de)優勢。沈陽機(ji)床(chuang)(chuang)(chuang)價格自動化機(ji)床(chuang)(chuang)(chuang)斜床(chuang)(chuang)(chuang)身數(shu)(shu)(shu)控(kong)車(che)(che)床(chuang)(chuang)(chuang)的(de)(de)安(an)(an)裝(zhuang)1、斜床(chuang)(chuang)(chuang)身數(shu)(shu)(shu)控(kong)車(che)(che)床(chuang)(chuang)(chuang)放在(zai)(zai)(zai)(zai)基(ji)礎(chu)之上,必須要(yao)(yao)在(zai)(zai)(zai)(zai)自由狀態下(xia)找平,并通(tong)過地(di)腳螺栓鎖緊(jin)。2、就(jiu)沈陽普(pu)通(tong)機(ji)床(chuang)(chuang)(chuang)而言,其水(shui)平儀讀數(shu)(shu)(shu)不會高(gao)于0.04/1000mm,而如(ru)果是高(gao)精度(du)數(shu)(shu)(shu)控(kong)機(ji)床(chuang)(chuang)(chuang),水(shui)平儀也不會高(gao)于0.02/1000mm。在(zai)(zai)(zai)(zai)對安(an)(an)裝(zhuang)精度(du)進行(xing)測量(liang)(liang)時,我(wo)們(men)往往要(yao)(yao)在(zai)(zai)(zai)(zai)恒定的(de)(de)溫度(du)下(xia)進行(xing),測量(liang)(liang)工(gong)具(ju)(ju)要(yao)(yao)經過一段時間定溫以(yi)后再使用(yong)(yong)。3、斜床(chuang)(chuang)(chuang)身數(shu)(shu)(shu)控(kong)車(che)(che)床(chuang)(chuang)(chuang)在(zai)(zai)(zai)(zai)安(an)(an)裝(zhuang)時,要(yao)(yao)盡可能地(di)減少數(shu)(shu)(shu)控(kong)機(ji)床(chuang)(chuang)(chuang)造(zao)成(cheng)強迫變形的(de)(de)安(an)(an)裝(zhuang)方法。4、斜床(chuang)(chuang)(chuang)身數(shu)(shu)(shu)控(kong)車(che)(che)床(chuang)(chuang)(chuang)安(an)(an)裝(zhuang)時不可以(yi)隨(sui)便(bian)地(di)把機(ji)床(chuang)(chuang)(chuang)的(de)(de)某(mou)些(xie)部(bu)件拆下(xia),廠家如(ru)果拆下(xia)了(le)某(mou)些(xie)部(bu)件,很有可能會造(zao)成(cheng)數(shu)(shu)(shu)控(kong)車(che)(che)床(chuang)(chuang)(chuang)內應(ying)力(li)(li)要(yao)(yao)再一次(ci)進行(xing)分(fen)配,從而對機(ji)床(chuang)(chuang)(chuang)精度(du)造(zao)成(cheng)影響。